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Home > Electrical & Electronics > Electrical Control System > MOTOROLA PMC-6130-J Processor Module

MOTOROLA PMC-6130-J Processor Module

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Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)

Key Specifications

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Material:

Other, Global universal model

Condition:

Other, Global universal model

Task:

Other, Global universal model

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Guizhou Yuanmiao Automation Equipment Co., Ltd.

1Yr

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Material Other, Global universal model

Condition Other, Global universal model

Task Other, Global universal model

Mathematical Model Other, Global universal model

Signal Other, Global universal model

Customized Non-Customized

Structure Other, Global universal model

Operating Temperature -40℃~+85℃

Relative Humidity 5%~95% (non-condensing)

Dimensions 149mm × 74mm × 19mm

I. Overview

The MOTOROLA PMC-6130-J is a high-performance data acquisition and control module with a PMC (PCI Mezzanine Card) interface. Its core positioning is an "unit for high-precision acquisition, real-time processing of multiple types of signals and execution of control commands in industrial on-site scenarios". It mainly serves fields that have extremely high requirements for signal acquisition accuracy, real-time performance, and environmental adaptability, such as automated production line measurement and control, industrial equipment condition monitoring, aerospace test systems, and energy metering and management. It undertakes the full-process tasks of "on-site analog/digital signal acquisition - anti-interference processing - data transmission - control command output".

With its core advantages of "multi-type signal compatibility + high-precision acquisition + industrial-grade reliability + flexible system adaptation", this module has irreplaceable value in scenarios such as the construction of embedded measurement and control systems (e.g., large-scale equipment condition monitoring platforms) and the upgrading of outdated systems (e.g., upgrading from ordinary acquisition cards to high-precision measurement and control modules). Its core role is to solve the three major pain points in industrial measurement and control: "redundancy of acquisition equipment for multiple signal types", "attenuation of acquisition accuracy in complex environments", and "difficulty in interface compatibility of embedded systems". By integrating multiple types of acquisition channels such as analog, digital, and counter channels, combined with high-precision AD/DA conversion chips and anti-interference design, it realizes high-precision acquisition (analog acquisition accuracy ≤ ±0.1% F.S.) and real-time control (output response time ≤ 1ms) of signals such as voltage, current, temperature, and switching value. This avoids measurement and control inaccuracies caused by acquisition errors or control delays (a single inaccuracy may lead to production process interruption or invalid test data), and ensures the accuracy and stability of industrial measurement and control systems.

II. Technical Specifications

(1) Core Acquisition and Control Parameters

Analog Input (AI) Parameters

Number of Channels: 8 single-ended / 4 differential analog input channels (switchable via software configuration), supporting simultaneous acquisition of multiple signal types (e.g., 4 channels of voltage + 4 channels of current), reducing the cost of stacking multiple devices.
Input Signal Types:

Voltage input: ±5V DC, ±10V DC (wide-range adaptation, compatible with common output signals of industrial sensors);
Current input: 4-20mA DC (realized via external shunt resistor, adapted to industrial standard current-type sensors);
Thermocouple input: Supports J, K, T, E-type thermocouples (optional cold-junction compensation module), directly acquiring temperature signals (measurement range: -200℃~1300℃).

Acquisition Accuracy: ±0.1% F.S. (within full range, at 25℃), temperature drift ≤ 50ppm/℃ (-40℃~+85℃), ensuring acquisition stability under extreme temperatures.
Sampling Rate: Up to 100kHz for single channel; up to 50kHz for 8-channel synchronous sampling. Supports continuous sampling and triggered sampling (trigger modes: software trigger, external hardware trigger).

Digital I/O Parameters

Digital Input (DI): 16 isolated digital input channels, supporting dry contact/wet contact input (wet contact voltage: 24V DC), input current ≤ 10mA, response time ≤ 10μs, isolation voltage ≥ 2500Vrms (between channel and ground).
Digital Output (DO): 16 isolated digital output channels, supporting relay output/transistor output (switchable via hardware jumper). Relay output capacity: 2A/250V AC, 2A/30V DC; transistor output capacity: 0.5A/30V DC; isolation voltage ≥ 2500Vrms.

Counter/Timer Parameters

Counter Channels: 2 channels of 32-bit high-speed counters, supporting incremental encoder signal input (A/B phase quadrature signals), maximum counting frequency of 1MHz, enabling indirect measurement of physical quantities such as rotational speed and displacement.
Timer Function: Supports pulse output (frequency range: 1Hz~100kHz, duty cycle adjustable from 0~100%) and external event timing (timing accuracy: 1μs).

Data Processing and Transmission Parameters

Data Buffer: Built-in 512KB FIFO data buffer, capable of temporarily storing data of 16384 sampling points (including time stamps), avoiding data loss caused by bus transmission delay.
Interface Type: Standard PMC interface (compatible with PCI 2.2 specification), supporting 32-bit/33MHz PCI bus transmission, data transmission rate ≥ 132MB/s, adapted to PMC slots on embedded system motherboards.
Synchronization Performance: Supports multi-module synchronous acquisition (via external synchronous clock signal), synchronization error ≤ 100ns, meeting the multi-node synchronization requirements of distributed measurement and control systems.

(2) Physical and Environmental Parameters

Physical Specifications

Dimensions: 149mm (length) × 74mm (width) × 19mm (height), conforming to standard PMC card dimensions. It can be directly inserted into the PMC slot of the embedded system motherboard without occupying additional cabinet space.
Weight: Approximately 120g, lightweight design adapted to embedded scenarios sensitive to weight such as airborne and vehicle-mounted applications.
Connector: Adopts high-density board-to-board connector (200pin), contact resistance ≤ 30mΩ, plug-in life ≥ 1000 times, ensuring connection reliability during long-term use.

Environmental Adaptability

Operating Temperature: -40℃~+85℃ (industrial wide temperature range), meeting the usage requirements of extreme environments such as outdoor measurement and control equipment and high-temperature workshops.
Storage Temperature: -55℃~+125℃, adapting to harsh transportation and storage environments.
Humidity: 5%~95% RH (non-condensing, conforming to IEC 60068-2-3 standard), no risk of circuit corrosion in coastal high-humidity environments.

(3) Power Supply and Reliability Parameters

Power Supply Requirement: Single-channel +5V DC power supply, operating current ≤ 500mA (in full configuration), power consumption ≤ 2.5W. Low-power design adapted to the limited power supply resources of embedded systems.
Isolation Performance: Mutual isolation between analog channels, digital channels, and power supply (isolation voltage ≥ 2500Vrms for 1 minute), effectively blocking ground loop interference and signal crosstalk.
Reliability Index: Mean Time Between Failures (MTBF) ≥ 500,000 hours (Telcordia SR-332 standard, at 25℃), design life ≥ 10 years. Key components (AD chips, isolation chips, relays) adopt industrial-grade wide-temperature selection (operating temperature: -40℃~+125℃).
Fault Diagnosis: Built-in channel-level fault diagnosis function, capable of detecting faults such as "analog channel open circuit", "digital output short circuit", and "power overvoltage/undervoltage". Diagnosis information is uploaded to the host system via PCI bus, facilitating quick troubleshooting.

III. Functional Features

(1) Multi-Type Signal Compatibility, Simplifying Measurement and Control System Architecture

Full Signal Type Acquisition: Integrates multiple types of acquisition channels including analog (voltage, current, thermocouple), digital (switching value), and counter (encoder) channels. It can simultaneously access signals from different devices such as temperature sensors (thermocouple), pressure sensors (4-20mA), limit switches (dry contact), and encoders (A/B phase). There is no need to configure additional dedicated acquisition cards (e.g., separate thermocouple acquisition cards, counter cards), reducing the number of system hardware by 60%, and lowering integration costs and cabinet space occupation.
Flexible Channel Configuration: The signal types of analog input channels (e.g., configuring CH1-4 as voltage input and CH5-8 as thermocouple input) and the working modes of digital I/O (DI/DO switching) can be flexibly configured via software (driver program), without the need for hardware jumpers or module replacement, adapting to the dynamic changes of on-site signal types. For example, during the production line commissioning phase, the digital output channel can be quickly switched from "relay mode" to "transistor mode" to adapt to actuators of different powers (e.g., switching from contactors to small solenoid valves).

(2) High Precision and Real-Time Performance, Ensuring Measurement and Control Accuracy

High-Precision Acquisition Chain Design: Adopts 16-bit high-precision AD conversion chips (e.g., AD7705), combined with low-temperature-drift precision resistor networks and signal conditioning circuits (filtering, amplification). The analog acquisition accuracy reaches ±0.1% F.S., and the temperature drift is only 50ppm/℃ within the full temperature range of -40℃~+85℃, ensuring long-term measurement stability. For example, when acquiring 4-20mA pressure signals (corresponding to 0-10MPa), the maximum measurement error is ≤ 0.01MPa, meeting the requirements of industrial-grade precision measurement and control.
High-Speed Synchronization and Low Latency: 8-channel analog signals support synchronous sampling (sampling rate: 50kHz), avoiding phase deviation caused by sampling time differences between channels (e.g., synchronous monitoring of temperature fields at multiple measurement points). Built-in FIFO buffer and high-speed PCI bus transmission ensure that the delay from data acquisition to host storage is ≤ 50μs. The digital output response time is ≤ 1ms, which can quickly drive actuators (e.g., valves, indicator lights) and ensure the real-time execution of control commands.

(3) Industrial-Grade Reliability, Adapting to Complex Environments

Full Isolation and Anti-Interference Design: Mutual isolation between analog, digital, and power supply channels (isolation voltage: 2500Vrms) blocks ground loop interference (e.g., signal crosstalk caused by ground potential differences between different devices). Digital I/O adopts optocoupler isolation, and analog channels are equipped with EMC filtering circuits (common-mode rejection ratio ≥ 80dB). In strong interference environments such as frequency converters and high-voltage motors, the signal-to-noise ratio of acquired signals is ≥ 60dB, ensuring data stability.
Wide Temperature Range and High Protection: The circuit board is coated with conformal coating (thickness ≥ 50μm), which is moisture-proof, dust-proof, and corrosion-proof. It can operate continuously for 500 hours without failure in coastal high-salt-fog environments (salt fog concentration: 5%). Component selection meets the requirements of wide temperature range of -40℃~+85℃. In outdoor measurement and control stations in Northeast China (winter temperature: -30℃) or high-temperature workshops in steel plants (summer temperature: 60℃), the attenuation of module acquisition accuracy is ≤ 0.05% F.S.

(4) Flexible System Adaptation, Reducing Integration Difficulty

Multi-System Compatibility: Supports mainstream operating systems such as Windows (XP/7/10), Linux (Ubuntu/CentOS), and VxWorks. It provides complete device drivers (.inf files, kernel modules) and software development kits (SDK, including C/C++/C# sample code), enabling users to quickly develop acquisition and control programs. The integration cycle is shortened from 1 month to 1 week.
Standard PMC Interface: Complies with the PMC 2.1 specification and can be directly inserted into embedded motherboards compatible with PMC slots (e.g., Motorola MVME series, Advantech MIC series) without additional adapter cards. It supports the "hot-swap" function (requires motherboard support), allowing module replacement without stopping the system, reducing the measurement and control interruption time from 2 hours to 5 minutes.

IV. Application Fields

(1) Industrial Automation Measurement and Control

Production Line Process Measurement and Control: In automobile parts production lines, it is used to collect the temperature (thermocouple), welding pressure (4-20mA pressure sensor), and fixture positioning status (digital DI) of welding stations. It controls the start/stop of welding power supplies and fixture actions via digital DO, realizing closed-loop control of the welding process. The welding temperature control accuracy is ±2℃, the pressure control accuracy is ±0.1MPa, and the product qualification rate is increased by 15%.
Equipment Condition Monitoring: In predictive maintenance systems for rotating equipment such as fans and water pumps, it collects vibration acceleration (4-20mA vibration sensor), bearing temperature (PT100 platinum resistor, indirectly acquired via voltage signal), and operating rotational speed (encoder signal) to monitor the health status of equipment in real time. When the vibration value exceeds the threshold (e.g., 10mm/s), it triggers alarm lights and shutdown commands via DO output, avoiding production interruptions caused by equipment failures (the loss of a single interruption is ≥ 100,000 yuan).

(2) Aerospace and National Defense

Aircraft Test System: In UAV ground test platforms, it collects parameters such as motor rotational speed (encoder), battery voltage (±10V), and servo current (4-20mA). It controls motor start/stop and servo actions via digital DO. The test data sampling rate is 50kHz, and the synchronization error is ≤ 100ns, providing high-precision data support for the optimization of UAV flight control algorithms.
Shipborne/Vehicle-Mounted Measurement and Control Equipment: In shipborne navigation systems, it collects voltage signals (±5V) from GPS receivers and current signals (4-20mA) from gyroscopes, and receives odometer pulse signals via counter channels to calculate the real-time speed and position of the ship. The module's anti-vibration (10g) and anti-shock (50g) performance ensures stable data acquisition in the bumpy environment of the ship, with a positioning error ≤ 1m.

(3) Energy and Electric Power

Smart Grid Monitoring: In distribution station monitoring terminals (DTU), it collects voltage signals (0-5V, corresponding to 0-10kV) output by voltage transformers (PT) and current signals (4-20mA, corresponding to 0-500A) output by current transformers (CT). It collects switch status via digital DI, calculates electrical parameters such as active power and reactive power (calculation error ≤ 0.5%), and uploads data to the dispatching center via the network, realizing refined management of the distribution network.
New Energy Power Generation Measurement and Control: In photovoltaic inverter test systems, it collects the output voltage (±10V), output current (4-20mA) of photovoltaic panels, and ambient temperature (thermocouple). It controls load switching via DO to simulate the operating status of inverters under different light and temperature conditions. The test data sampling rate is 100kHz, providing data support for inverter efficiency optimization (efficiency measurement accuracy ±0.1%).

Product Tags: PMC-6130-J