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Home > Electrical & Electronics > Electrical Control System > HONEYWELL TC-XXXXX1 Temperature Control Module

HONEYWELL TC-XXXXX1 Temperature Control Module

Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)

Key Specifications

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Material:

Other, Global universal model

Condition:

Other, Global universal model

Task:

Other, Global universal model

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Guizhou Yuanmiao Automation Equipment Co., Ltd.

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guizhou

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Delivery time depends on order quantity.

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Material Other, Global universal model

Condition Other, Global universal model

Task Other, Global universal model

Mathematical Model Other, Global universal model

Signal Other, Global universal model

Customized Non-Customized

Structure Other, Global universal model

Operating Temperature -20℃~+70℃

Relative Humidity 5%~95% (non-condensing)

Storage Temperature -40℃~+85℃

Dimensions 180mm × 80mm × 140mm

I. Overview

The HONEYWELL TC Series (model format: TC-XXXXX1) is a family of modular products specifically designed for industrial-grade automation control systems. It belongs to the ecosystem of classic control systems such as HONEYWELL TDC 3000/Experion PKS, with its core positioning as an "industrial control scenario adaptation unit". It covers all types of control needs including analog input/output, digital input/output, process control, and communication conversion. It aims to solve core issues such as the collection of key process parameters, equipment control, and data interaction in industries like chemical engineering, electric power, petroleum, and metallurgy, providing hardware support for the stability, safety, and efficiency of industrial production processes.

Modules of this series feature core advantages of "high compatibility + high reliability + scenario-based adaptation":

Full-system Compatibility: Uniformly compatible with mainstream control systems such as HONEYWELL TDC 3000 and Experion PKS. After inserting a module into a standard rack, the system can automatically identify the module's model and parameters without manual driver development. It can seamlessly collaborate with series modules like TC-ODK161 (digital output) and TC-PRR021 (process control).
Industrial-grade Reliability: The entire series adopts a wide-temperature design (-20℃~+70℃), an oil/dust-proof housing (protection level IP20+, which can reach IP54 when used with a control cabinet), and electrical isolation of over 2500Vrms. It is suitable for harsh environments such as high vibration (5g/10Hz~500Hz) and strong electromagnetic interference (complying with the EN 61000-6-2 standard).
Scenario-based Functions: Different core functions can be realized according to the differences in model suffixes. For example, analog modules support 4-20mA/RTD/thermocouple signal collection (accuracy ±0.1% F.S.), digital modules support 32-channel high-density I/O (response time ≤1ms), and control modules support 2-4 PID loops (steady-state error ≤±0.1% F.S.), meeting the full-process needs from signal collection to closed-loop control.

As a core component of the HONEYWELL industrial control ecosystem, modules of the TC Series (TC-XXXXX1) are widely used in scenarios such as parameter monitoring of chemical reactors, closed-loop control of power plant boilers, and interlock protection of petroleum refining units. They are key hardware units for building highly available industrial automation systems.

II. General Technical Specifications

(I) Basic Electrical Parameters

Parameter Category	General Specifications (may vary by specific model)
Power Supply Requirements	Operating voltage: 24V DC (with wide adaptation range of 20.4V DC~28.8V DC), powered by the backplane of the system rack; Operating current: ≤200mA at no load, ≤600mA at full load (varies by module type, e.g., digital modules have higher full-load current); Power consumption: ≤15W (powered by 24V DC to prevent module overheating); Protection functions: Reverse power connection protection (no damage under ≤36V DC), overcurrent protection (current limiting value is 1.2 times the rated current)
Electrical Isolation	Input-output isolation: ≥2500Vrms for 1 minute; Inter-channel isolation: ≥500Vrms for 1 minute (for analog/digital modules); Power-signal isolation: ≥1500Vrms for 1 minute, suppressing ground loop interference
EMC Compatibility	Electrostatic Discharge (ESD): ±15kV (air)/±8kV (contact); RF Radiation Immunity: 10V/m (80MHz~1GHz); Electrical Fast Transient (EFT): 2kV at power terminal, 1kV at signal terminal; Surge Immunity: 4kV at power terminal, 2kV at signal terminal

(II) Physical and Installation Parameters

Dimension Specifications: Uniformly adopt the standard rack design of the TC Series, with dimensions (length × width × height) approximately 150mm~180mm × 80mm × 140mm~160mm (varies by module function, e.g., control modules are slightly wider). Compatible with HONEYWELL TC-RACK01/02 standard racks, with one slot accommodating only one module.
Installation Method: Supports DIN 35mm rail mounting or screw fixing (installation torque ≤2N・m) to avoid damaging the housing due to over-tightening.
Wiring Method: Phoenix terminals (pitch 5.08mm), supporting wire access of 0.5mm²~2.5mm². The terminals feature anti-reverse insertion design (some models support hot swapping, subject to system permission).
Indicator Light Configuration: The panel is equipped with standard power indicator (green, steady on = normal), fault indicator (red, flashing = fault), and function indicators (e.g., channel status indicators, configured by module type, green = active/off = inactive).

(III) Environmental and Reliability Parameters

Operating Environment: Operating temperature: -20℃~+70℃ (no preheating required for low-temperature startup, startup time ≤30s); Storage temperature: -40℃~+85℃; Humidity: 5%~95% (non-condensing, complying with IEC 60068-2-3); Altitude: ≤2000m (derating required for altitude exceeding this value, with performance decreasing by 10% for every 1000m increase in altitude).
Mechanical Resistance Performance: Vibration resistance: 5g (10Hz~500Hz, complying with IEC 60068-2-6); Shock resistance: 20g (11ms pulse, complying with IEC 60068-2-27).
Reliability Indicators: Mean Time Between Failures (MTBF) ≥150,000 hours (per Telcordia SR-332 standard at 25℃); Design life: ≥10 years; Parameter storage: Maintains configuration parameters through a built-in lithium battery (life ≥5 years) after power failure to avoid data loss.

III. Common Advantages and Selection Recommendations for Series Modules

(I) Core Advantages

Ecological Synergy: All modules in the series are deeply adapted to HONEYWELL control systems, enabling data synchronization without third-party middleware. For example, TC-PAIXXX1 (analog input) and TC-PRRXXX1 (control) can directly exchange data through the backplane bus with a delay ≤100ms.
Convenience in Operation and Maintenance: Supports remote parameter configuration (e.g., modifying filter frequency and PID parameters via HMI) and channel-level fault diagnosis (error codes + indicator prompts). No power-off is required during maintenance (for hot-swappable models), reducing downtime by 90%.
Cost Economy: The modular design reduces redundant hardware. For instance, one 32-channel digital module can replace four 8-channel ordinary modules, saving 75% of control cabinet space. The wide-temperature and high-reliability design reduces replacement frequency, cutting operation and maintenance costs by 60% within a 10-year life cycle.

(II) Selection Recommendations

Clarify Functional Requirements:

For signal collection/output: Select analog (TC-PAI/PAOXXX1) or digital (TC-DI/DOXXX1) modules.
For closed-loop control: Select process control modules (TC-PRRXXX1) and confirm the number of loops (2/4 loops).

Confirm Parameter Details:

For analog modules: Specify the signal type (e.g., RTD/thermocouple) and accuracy requirement (±0.1%/±0.2% F.S.).
For digital modules: Confirm the number of channels (16/32 channels), load type (DC/AC), and response time.

Adapt to Environmental Conditions:

For extreme temperatures (e.g., below -30℃): Select low-temperature enhanced models (suffix needs to be confirmed).
For high-salt spray environments (e.g., coastal power plants): Select modules with three-proof paint coating (special customization required).

Product Tags: TC-XXXXX1