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Emerson KJ3001X1-CB1 Discrete Output Module

Emerson KJ3001X1-CB1 Discrete Output Module photo-1
Emerson KJ3001X1-CB1 Discrete Output Module photo-2
Emerson KJ3001X1-CB1 Discrete Output Module photo-3
Negotiable MOQ: 1 Unit (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, Global universal model
Condition:
Other, Global universal model
Task:
Other, Global universal model
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
Material Other, Global universal model
Condition Other, Global universal model
Task Other, Global universal model
Mathematical Model Other, Global universal model
Signal Other, Global universal model
Customized Non-Customized
Structure Other, Global universal model
Operating temperature - 30°C to + 65°C
Output voltage 24V DC

I. Overview


KJ3001X1 - CB1 is an important discrete input (DI) module in the DeltaV Distributed Control System (DCS) family. In the field of industrial automation, the DeltaV system has become the core system for many industrial enterprises to achieve production automation due to its strong integration capability, precise control performance and reliable operation. As a key part of the front-end data collection of the system, the KJ3001X1 - CB1 module is specially used to collect and process on-site dry contact signals, providing timely and accurate equipment status information for the control system, and is an important cornerstone to ensure the smooth and stable operation of industrial production processes.


In large chemical production plants, there are a large number of dry contact devices such as valve limit switches and pump operation status detection switches. The status of these devices directly reflects the operation of the production process. The KJ3001X1 - CB1 module, like an efficient "information transfer station", centrally collects the switch signals generated by these dry contact devices and accurately transmits them to the DeltaV control system, enabling operators to grasp the operation status of production equipment in real time, discover and deal with abnormal situations in a timely manner, and ensure the safety and efficiency of chemical production.


KJ3001X1-CB1 (3)


II. Technical Parameters


(1) Electrical Parameters
Input voltage and range: Adapted to 24V DC power supply, with an input voltage range of 0 - 30V DC. This wide voltage range design enables it to be compatible with signals output by dry contact devices of different specifications. Whether it is a 24V signal during normal operation or a slightly higher or lower voltage signal caused by power supply fluctuations, it can be accurately identified and collected, ensuring the stability of signal collection in complex industrial power supply environments.
Input current and impedance: The input current range of each channel is 1 - 5mA. The low current requirement reduces the power supply pressure on on-site dry contact devices and avoids affecting their normal operation due to excessive equipment load. At the same time, the input impedance is greater than 10kΩ. The high input impedance characteristic effectively reduces energy loss during signal transmission, enhances the module's ability to sense weak signals, and ensures the integrity of the signal.
Power consumption: The power consumption is low, usually not exceeding 2W under normal working conditions. The low-power design not only conforms to the development trend of energy conservation and emission reduction in modern industry, but also reduces the heat generation of the module itself, lowers the risk of failure caused by overheating, helps to extend the service life of the module, and at the same time reduces the heat dissipation burden of the control system.


(2) Performance Parameters
Communication protocol support: Supports mainstream industrial communication protocols such as Modbus and HART. The openness of the Modbus protocol enables it to realize data interaction with many industrial devices of different brands. The HART protocol allows digital signals to be superimposed on the conventional 4 - 20mA analog signal to achieve two-way communication and equipment diagnosis. This enables KJ3001X1 - CB1 to be easily integrated into complex industrial automation networks, realizing efficient data transmission with the DeltaV control system and other devices.
Number of channels and processing capacity: It has 16 dry contact input channels, which can collect 16 different dry contact signals at the same time. In medium-sized industrial production scenarios, such as a medium-sized assembly line, it can meet the needs of synchronous collection of multiple equipment status signals without a large number of superimposed modules, simplifying the system structure and reducing system costs. Each channel works independently with a fast response, which can timely capture changes in signals.
Response time and accuracy: The response time is less than 5ms, which can quickly capture the on-off changes of dry contact signals, ensuring that the control system can obtain the latest information on equipment status in a timely manner. In industrial scenarios with high real-time requirements, such as the safety interlock system of a production line, the fast response time can effectively avoid accidents. At the same time, the signal collection accuracy is high, which can accurately distinguish the on-off state of the signal, avoiding production disorders caused by signal misjudgment.


(3) Physical and Environmental Parameters
Protection and durability: It has good dustproof and moisture-proof performance. The shell is made of corrosion-resistant materials, which can resist the erosion of common dust, moisture and slight corrosive gases in industrial environments. The internal circuit adopts an anti-interference design, which can effectively resist electromagnetic interference, ensure stable work in complex industrial electromagnetic environments, and reduce failures caused by environmental factors.
Operating temperature range: It can operate normally in the temperature range of - 30°C to + 65°C. Whether in cold northern winter industrial plants, high-temperature southern summer production workshops, or metallurgical, foundry and other production environments with temperature fluctuations, it can maintain stable working performance, ensuring that signal collection is not affected by temperature.
Weight and size: It weighs about 0.25kg, has a compact size, and adopts a standard DIN rail mounting design. The light weight is convenient for installation and transportation, and the compact size saves space in the control cabinet, enabling it to be flexibly installed with other modules, improving the utilization rate of the control cabinet space, and facilitating system layout and maintenance.


KJ3001X1-CB1 (2)


III. Functional Features


(1) Efficient Signal Collection and Processing
Compatibility with diverse dry contact signals: It can be compatible with various types of dry contact signals such as normally open and normally closed. In industrial sites, different dry contact devices will adopt different types of contact output according to their design and functional requirements. The wide compatibility of KJ3001X1 - CB1 enables it to be directly connected to these devices without additional conversion equipment, simplifying system wiring and improving system flexibility.
Signal filtering and anti-shake: It has built-in signal filtering and anti-shake functions, which can process the collected signals to filter out high-frequency noise in the signals and false signals caused by mechanical jitter of contacts. In industrial production, the contacts of dry contact devices may jitter at the moment of on-off, leading to short-term instability of the signal. This function can effectively eliminate such interference and ensure that the signal transmitted to the control system is real and stable.


(2) Convenient System Integration and Management
In-depth integration with DeltaV system: As a dedicated module for the DeltaV system, it has realized in-depth integration with the hardware and software of the system. In the process of system configuration, it can be quickly configured through DeltaV's configuration software without complex programming, which greatly shortens the system construction time. At the same time, the operating status information of the module can be fed back to the human-machine interface of the DeltaV system in real time, facilitating operators to monitor and manage the module.
Remote configuration and diagnosis: It supports remote configuration and diagnosis through the DeltaV system. Technicians can modify and adjust the parameters of the module, monitor the operating status of the module, and timely find and diagnose faults without going to the site. This not only improves the efficiency of system maintenance, but also reduces the production interruption time caused by on-site maintenance and lowers maintenance costs.


(3) Reliable Operation Guarantee Mechanism
Perfect electrical protection: It has functions such as overvoltage protection, overcurrent protection and short-circuit protection. When the input voltage exceeds the rated range, the input current is too large or a short circuit occurs, the module will automatically start the protection mechanism, cut off the relevant circuit, prevent damage to the module and connected equipment, and ensure the safe operation of the system.
Status indication and alarm: Each channel is equipped with an independent LED status indicator. The on-off of the indicator can intuitively determine whether there is a signal input in the channel. When the module has problems such as power failure and communication abnormality, it will send out corresponding alarm signals to remind operators to deal with them in time, improving the maintainability of the system.


KJ3001X1-CB1 (1)


IV. Application Scenarios


(1) Manufacturing Industry
Machining: In the machining production line, KJ3001X1 - CB1 can be used to monitor the operation status of machine tools, such as the start-stop of the spindle, the in-place signal of tool change, and the clamping and loosening status of workpieces. By collecting these dry contact signals, the control system can grasp the working conditions of the machine tools in real time, realize the automatic coordinated operation of the production line, and improve machining efficiency and product quality.
Packaging machinery: In the packaging production line, it is used to monitor the in-place signal of packaging materials, the start-stop status of the packaging machine, the working status of the sealing device, etc. When the packaging materials are used up or the equipment is abnormal, the module can timely transmit the signal to the control system, and the control system will then issue a shutdown or alarm command to avoid problems such as empty packages and missing packages, and ensure the continuity of packaging production and product quality.


(2) Energy Industry
Coal industry: In the process of coal mining, KJ3001X1 - CB1 can be used to monitor the operation status of various equipment in the mine, such as the start-stop of conveyors, the switch status of air doors, and the operation of water pumps. Through the collection and analysis of these signals, the ground monitoring center can understand the working conditions of underground equipment in real time, ensure the safe progress of coal production, and timely find and deal with potential safety hazards.
New energy field: In solar photovoltaic power stations, it is used to monitor the status of the tracking system of photovoltaic panel arrays, the switch status of combiner boxes, etc. By collecting these signals, the control system can adjust the angle of photovoltaic panels according to the position of the sun, optimize power generation efficiency, and timely find equipment faults to ensure the stable operation of the photovoltaic power station.
Product Tags: KJ3001X1-CB1

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1Yr
Business license
Business Type
Trading Company
Year Established
2014
Factory Size
1,000-3,000 square meters
Product Certifications
SA8000