Guizhou Yuanmiao Automation Equipment Co., Ltd.: 1Yr

Anshun, Guizhou, China; Main products: ABB Triconex Foxboro LAM, Bentley Motorola Schneider, Kollmorgen HIMA ALSTOM, Reliance GE HONEYWELL NI、ICS

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Home > Products > Emerson > Emerson KJ4110X1-EA1 DeltaV PLC Module

Emerson KJ4110X1-EA1 DeltaV PLC Module

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Product Details

Material	Other, Global universal model	Condition	Other, Global universal model
Task	Other, Global universal model	Mathematical Model	Other, Global universal model
Signal	Other, Global universal model	Customized	Non-Customized
Structure	Other, Global universal model	Operating temperature	- 40°C to + 70°C
Output voltage	24V DC	Size	120mm×95mm×38mm

Product Description

I. Product Overview

KJ4110X1 - EA1 is a comprehensive digital input/output hybrid module in Emerson's DeltaV Distributed Control System (DCS). It integrates the functions of digital signal acquisition and output, capable of simultaneously completing real-time monitoring of various on-site digital statuses and precise control of digital executive equipment. It is one of the core components for the DeltaV system to realize the integration of discrete control and status monitoring.

In industrial automated production, there are numerous scenarios that require status monitoring and switch control, such as monitoring whether equipment is running, the opening and closing status of valves, and controlling solenoid valves, contactors, etc. The KJ4110X1 - EA1 module can well meet these needs, collaborate efficiently with the DeltaV control system, and provide strong support for the stable and safe operation of production. For example, in a beer filling production line, this module, on the one hand, collects digital information such as the operating status of the filling machine and the bottle in-place signal and transmits them to the DeltaV control system; on the other hand, it receives instructions from the control system and outputs digital signals to control the opening and closing of filling valves, the start and stop of conveyor belts, etc., ensuring that the filling process is carried out in an orderly and efficient manner.

II. Technical Parameters

(1) Electrical Parameters
Power supply voltage: 24V DC power supply is adopted, which is consistent with the power supply standards of most automation equipment in industrial sites, facilitating the unified configuration and management of the system power supply. The module has strong power adaptability, and can maintain a stable working state within the voltage fluctuation range of 24V DC±10%, ensuring the accuracy of signal acquisition and output.

Input signal parameters: It supports two digital input methods: dry contacts and wet contacts. Dry contact input does not require external power supply and is suitable for connecting mechanical contact devices such as travel switches and limit switches; wet contact input requires an external 24V DC power supply and can be directly connected to active devices such as photoelectric sensors and magnetic switches. The effective voltage range of the input signal is 18 - 30V DC, which can accurately identify effective signals and avoid false triggering.

Output signal parameters: It adopts transistor output form, and each output channel has a rated load of 30V DC/2A, which can directly drive small solenoid valves, indicator lights, small relays and other equipment. Transistor output has fast response speed and long service life, making it suitable for control scenarios with frequent switching.

Power consumption: The power consumption during normal operation is low, usually not exceeding 6W, which will not bring excessive burden to the system power supply. At the same time, it reduces the heat generation of the module, which is beneficial to prolonging its service life.

(2) Performance Parameters
Channel configuration: It has 16 digital input channels and 8 digital output channels. This combination of channel quantities is suitable for industrial scenarios that need to monitor more status signals and control a certain number of executive equipment. It can meet the needs of small and medium-sized control loops, improve the integration of the system, and reduce equipment costs.

Response time: The response time of the digital input channel is less than 1ms, which can quickly capture the status changes of on-site equipment; the response time of the digital output channel is less than 2ms, which can timely transmit control instructions to executive equipment, ensuring the real-time performance of control and performing excellently in occasions with high requirements for response speed.

Isolation performance: Photoelectric isolation technology is adopted between input channels, between output channels, and between input and output channels. The isolation voltage reaches 2500V AC, which can effectively prevent on-site strong electrical interference and ground potential difference from affecting the module and the control system, improving the anti-interference ability and stability of the system.

Output channel life: The electrical life of transistor output can reach more than 1 million times, which can meet the needs of long-term frequent operations, reduce the replacement frequency of modules, and lower maintenance costs.

(3) Physical and Environmental Parameters
Protection level: The shell protection level is IP20, which is suitable for the environment installed inside the control cabinet. It can prevent solid foreign objects with a diameter greater than 12mm from entering the module and protect internal circuit components. The inside of the module adopts effective electromagnetic shielding measures, which can resist electromagnetic interference in the industrial environment and ensure stable signal transmission.

Working environment conditions: The working temperature range is -40°C to 70°C, which can work normally in extreme temperature environments such as cold and high temperature; the relative humidity is 5% - 95% (no condensation), which can adapt to humid industrial places such as beverage factories and textile factories. In addition, the module can withstand certain vibration and impact, and can still maintain a stable working state under the conditions of vibration frequency 10 - 500Hz, acceleration 5g and impact acceleration 15g.

Size and weight: The external dimensions of the module are 120mm in length × 95mm in width × 38mm in height, and the weight is about 320g. It has a compact structure, occupies little space in the control cabinet, and is convenient for installation and layout.

Installation method: It adopts 35mm standard DIN rail installation. The installation process is simple and fast, without special tools. It can be fixed by simply clamping the module into the rail, which improves the efficiency of system installation and maintenance.

III. Functional Features

(1) Hybrid Control, Efficient Integration
Integration of input and output: The functions of digital input and output are integrated into one module, reducing the number of modules in the system, simplifying system wiring and control cabinet layout, and reducing the complexity and cost of the system. At the same time, the close-distance design of input and output channels shortens the signal transmission path and improves the control response speed.

In-depth collaboration with DeltaV system: As a dedicated module for the DeltaV system, it can achieve seamless connection with the system's controllers, configuration software, etc. During system configuration, module parameter configuration and channel mapping can be quickly completed through DeltaV software; during operation, data exchange between the module and the controller is efficient and smooth, ensuring timely upload of on-site status information and rapid issuance of control instructions.

(2) Reliable Signal Processing and Control
Accurate signal acquisition: The digital input channel adopts a high-sensitivity photoelectric coupler and filter circuit, which can accurately identify on-site digital signals, effectively suppress spike pulses and electromagnetic interference, and avoid misjudgment. For example, when monitoring the product in-place signal of the production line, even if there is interference from motor operation on site, the module can accurately capture the real signal.

Stable output control: The transistor of the digital output channel has good switching characteristics and stability, and can reliably control the on-off of the load. The module also has an overcurrent protection function. When the output current exceeds the rated value, it will quickly cut off the output to protect the transistor and the module from damage, and the output can be automatically restored after the fault is eliminated.

(3) Comprehensive Diagnosis and Protection
Channel status diagnosis: Each input and output channel has an independent status diagnosis function, which can monitor the signal status and working conditions of the channel in real time. When the input channel is disconnected or short-circuited, or the output channel transistor fails, the module will timely upload the fault information to the DeltaV control system and send an alarm signal through the system, facilitating operators to quickly locate and eliminate the fault.

Module self-diagnosis: The module has a perfect self-diagnosis function, which can monitor its own power supply status and internal circuit working status in real time. When the module has problems such as abnormal power supply and internal chip failure, it will immediately trigger an alarm to remind maintenance personnel to handle it in time, improving the maintainability and reliability of the system.

IV. Application Scenarios

(1) Food and Beverage Industry
In the fruit juice production line, the KJ4110X1 - EA1 module can be used to monitor digital information such as the operating status of the juicer, the status of the raw material liquid level switch, and the working status of the filtering equipment, and at the same time control the opening and closing of the feed valve, discharge valve, cleaning device, etc. For example, when the module detects that the raw material liquid level is lower than the set value, it will transmit a signal to the control system, and the control system will output a signal through the module to close the feed valve to avoid idling of the equipment and ensure the stable progress of production.

(2) Electronic Manufacturing Industry
In the circuit board Patch production line, the module can be used to monitor the operating status of the Patch equipment, the PCB board in-place signal, the nozzle status, etc., and at the same time control the start and stop of the conveyor belt, the expansion and contraction of the positioning cylinder, the on-off of the vacuum generator, etc. Its fast response time and reliable performance can meet the high-precision and high-speed production requirements of the electronic manufacturing industry, ensuring the accuracy and efficiency of the Patch process.

(3) Logistics and Warehousing Industry
In the automated sorting system, the KJ4110X1 - EA1 module can be used to monitor the arrival signal of packages, the status of sorting crossings, the operating status of conveyor belts, etc., and at the same time control the action of sorting push rods, the opening and closing of crossing baffles, etc. The high reliability and anti-interference ability of the module can ensure that the sorting system accurately and efficiently completes the package sorting work in a complex environment.

Company Profile

Guizhou Yuanmiao Automation Equipment Co., Ltd.

Main products: Covering globally renowned brands: Bently Nevada, Triconex, Woodward, Foxboro, Westinghouse, Reliance, Schneider Modicon, ABB, AB (Allen-Bradley), Motorola, GE Fanuc, Yaskawa, Bosch Rexroth Rexroth, ACSO, YOKOGAWA, Rexroth, NI, ICS Triplex, Kollmorgen, Mitsubishi, MOOG, Emerson, B&R B&r, SST, ALSTOM, KUKA EPRO, LAM HIMA dark Horse, HONEYWELL, prosoft, AMAT, SIEMENS, etc. The product categories include: DCS system accessories, robot system spare parts, large servo system spare parts, etc., which are widely used in power, chemical, metallurgy, intelligent manufacturing and other fields.

Contact Us

Guizhou Yuanmiao Automation Equipment Co., Ltd.: Contact nameyezi
Chat Now; AddressXixiu District, Anshun, Guizhou

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Product Categories

ABB	Bently Nevada	TRICONEX	GE
ICS Triplex	HIMA	MOTOROLA	WOODWARD
HONEYWELL	Foxboro	Schneider Modicon	YOKOGAWA
EPRO	MOOG	Westinghouse	Reliance
Emerson	B&R	ALSTOM	LAM
KONGSBERG	FANUC	National Instruments	Kollmorgen
Other Brands	Rexroth	PROSOFT	Vibro-meter
Allen-Bradley	ZYGO	Praxis	METSO
Basler Electric	A-B	XYCOM	AMAT
TOSHIBA	CCC

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