Automatic Servo Turret CNC Three-table Busbar Processing Machine

Automatic Servo Turret CNC Three-table Busbar Processing Machine integrates multi-functions, 4-servo material stops, 3-pump with 3-station configuration with automatic positioned punching, shearing and bending functions.

1. All-in-One Work Units

-Automatic punching, shearing, and bending units with quick-adjust features reduce processing time and boost efficiency by 30%+.  

- Processes copper and aluminum busbars up to 16mm thickness with precision tooling.  

- Modular design allows seamless switching between operations, minimizing workflow downtime.  

2. Precision Measurement System

- Each workbench features calibrated measuring scales for accuracy within ±0.2mm.  

- Dual-control options (foot pedal + manual buttons) enable flexible operation and emergency stops.  

3. Tooling Flexibility

- Interchangeable dies support various busbar sizes (30×5mm to 120×12mm) and custom processing needs.  

- Quick-release mechanisms for fast die changes, optimizing setup time.  

Punching Unit Highlights

- Turret-style Die System: 6-station automatic indexing reduces die change time to <3 seconds (5x faster than manual systems).  

- High-Force Hydraulics: 80mm diameter cylinder with 50-ton punching capacity, ensuring clean holes in 16mm aluminum without burrs.  

- Polyurethane Spring Ejection: Speeds up material release by 40%, preventing jams and improving workflow.  

- Dual Control Modes: Foot pedal and button operation for intuitive, hands-free processing.  

Bending Unit Highlights

- Horizontal Workflow: Safe, ergonomic design with clear visibility for operator safety.  

- Heat-Treated Dies: 45# steel quenched to HRC52-55 for over 100,000 cycles of precision 90°-180° bending.  

- Closed-Frame Structure: 60% stiffer than open frames, ensuring uniform pressure distribution and ≤0.5mm/m linearity error.  

Shearing Unit Highlights

- File-Shear Cutting: Cr12MoV alloy blades produce Ra≤1.6μm smooth edges with zero burrs or deformation.  

- Zero-Waste Design: Optimized blade angle eliminates material loss, ideal for high-value conductors.  

- Elastic Buffer System: Polyurethane cushion extends blade life by 3x while reducing vibration.  

Technical Specifications  

- Power： 3x4KW/5.5KW electric-hydraulic system  

- Control: Dual-action foot pedal + PLC interface (CNC upgrade available)  

- Accuracy: Bending precision ±1°, Repeatability ±0.2°  

- Certifications: CE certified (EU standards) & ISO 9001.

Main component:

Siemens PLC

Schneider Electric AC contactor

Schneider Electric thermal overload relay

Schneider Electric circuit breaker 

Customer Benefits  

- Time Savings: 65% faster than standalone machines for end-to-end processing.  

- Cost Efficiency: Reduces annual tooling costs by $2,000+ through rapid die changes and zero waste.  

- Safety: CE-certified hydraulic system with enclosed frames reduces operator risk by 90%.  

Packaging & Lead time

Wrapped with waterproof plastic film inside and wooden cases outside.

Within 3-15 days after payment.