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Help CenterCNC Double Table 3 in 1 Turret-Type Busbar Processing Machine Close Type ISO 9001 BT-C303C/BT-C503C/BT-C803C
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Closed-Type CNC Double Table Busbar Processing Machine features punching, shearing, and bending workstations. These stations can operate simultaneously or sequentially, significantly reducing processing time and boosting production efficiency. The bending station utilizes Siemens PLC control (Germany). Its primary function is processing copper and aluminum busbars of various specifications. Simply select the required workstation to quickly and conveniently perform operations on copper/aluminum bars, including shearing, punching (round holes, elongated holes), horizontal/vertical bending, U-bending, embossing, flattening, twisting, and cable lug crimping.
Punching Unit:
Six-in-One Turret Structure: Precision-engineered from ductile iron forging, ensuring absolute concentricity of upper and lower dies.
Versatile Tooling: Holds 6 punch dies for 6 hole types. Accommodates dies of different sizes/shapes, eliminating frequent changeovers. CNC-machined die mounting holes ensure high precision and long service life.
Triple Positioning: Positioning pins, ruler, and optical guide.
Surface Protection: Ensures no surface marks on workpieces.
Custom Hole Capability: Utilizes specialized dies for non-standard holes (e.g., round, square, elliptical).
Dual Safety Controls: Foot pedal and push-button limit switches.
Shearing/Cutting Unit:
Precision Cut: Sharp blades with dual-column shear structure guarantee flat, clean cuts – no droop, burrs, or scrap.
Dual-Pressure System: Prevents material lifting at corners.
Dual Safety Controls: Foot pedal and push-button limit switches.
Bending Unit:
Dual Worktables: Enables simultaneous, non-interfering operation of all three units (shear, punch, bend).
Closed Bending Structure: Ensures uniformity during flat bending and embossing, enhancing repeat positioning accuracy for batch production.
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Siemens PLC Control: Delivers high bending precision (±1° bend angle accuracy, ±0.5° repeatability).
Multi-Function via Tooling: Change dies for horizontal bends, vertical bends, U-bends, embossing, flattening, twisting, and lug crimping. Features automatic bend angle control.
Efficiency & Storage: System includes memory function for easy storage and recall of settings. Automatic stop timers per station enhance energy efficiency.
Direct Input: Simply input height/length to produce parts (e.g., Z-bends).
Machine parameters
Closed-Type CNC Double Table Busbar
Processing MachineBT-C303C BT-C503C BT-C803C Nominal force (kn) 300 500 800 Punching dia. range (mm) φ4.3 - φ25 φ4.3 - φ30 φ4.3 - φ34 Max. thickness (mm) 12 16 20 Max. width (mm) 160 200 250 Max. shearing thickness (mm) 12 16 20 Max. shearing width (mm) 160 200 250 Max. horizontal bending width (mm) 160 200 250 Max. Horizontal bending thickness (mm) 12 16 20 Max. vertical bending size (mm) 10 × 100 10 × 120 10 × 120 Power (kw) 3 × 4KW 3 × 5.5KW 3 × 5.5KW Bending precision (degree) ±1° ±1° ±1° Repeat bending precision (degree) ±0.5° ±0.5° ±0.5° First table size (mm) 1750 × 1250 1920 × 1385 1920 × 1385 Second table size (mm) 985 × 500 985 × 500 985 × 500 Outside dimension (mm) 1780 × 1400 × 1300 1950 × 1560 × 1390 1950 × 1560 × 1450 Container size (mm) 1870 × 1480 × 1520 2060 × 1660 × 1650 2060 × 1660 × 1650 Total weight (kg) 1450 1800 2100
| Mold List (Optional) | ||||
|---|---|---|---|---|
| No. | Name | Unit | Qty | Remarks |
| Punching Molds | ||||
| 1 | Punching Mold φ7 | Set | 1 |
Punching molds can be made for diameters ranging from φ4.3 to φ25. Standard models allow selection of 8 sets, and custom molds can be made according to customer requirements. |
| 2 | Punching Mold φ9 | Set | 1 | |
| 3 | Punching Mold φ11 | Set | 1 | |
| 4 | Punching Mold φ13 | Set | 1 | |
| 5 | Punching Mold φ15 | Set | 1 | |
| 6 | Punching Mold φ17 | Set | 1 | |
| 7 | Punching Mold φ19 | Set | 1 | |
| 8 | Punching Mold φ21 | Set | 1 | |
| 9 | Punching Mold φ9×13 | Set | 1 | |
| 10 | Punching Mold φ11×15 | Set | 1 | |
| 11 | Punching Mold φ13×18 | Set | 1 | |
| 12 | Punching Mold φ17×21 | Set | 1 | |
| Chamfering molds R10, R15 available as optional extras | ||||
| Flat Bending Molds | ||||
| 1 | Flat Bend R3 | Set | 1 | Three sets of flat bending molds |
| 2 | Flat Bend R5 | Set | 1 | |
| 3 | Flat Bend R10 | Set | 1 | |
| Vertical Bending Molds | ||||
| No. | Name | Unit | Qty | Remarks |
|---|---|---|---|---|
| 1 | Vertical Bend R30 (for busbars ≤40mm width) | Set | 1 | Select 1 set |
| 2 | Vertical Bend R50 (for busbars ≤60mm width) | Set | 1 | |
| 3 | Vertical Bend R80 (for busbars ≤100mm width) | Set | 1 | |
| Other Molds | ||||
| - | Embossing Mold | Set | 1 | Standard |
| - | U-Bend Mold | Set | 1 | Standard |
| - | Small Twist Mold (20mm-50mm) | Set | 1 | Optional (besides standard) |
| - | Large Twist Mold (50mm-120mm) | Set | 1 | Optional (besides standard) |
| - | One-time Forming Mold | Set | 1 | Optional (besides standard) |
| Main Equipment Configuration | |
|---|---|
| Motor: | Nanjing Shunbai |
| Gear Pump: | Taiwan Xin Hong |
| Solenoid Valve: | Shanghai Yanran |
| Contactor: | Schneider |
| CNC System PLC: | Panasonic (Siemens optional) |
| Display: | P-Touch |
| Relay: | Schneider |
| Buttons: | CHINT |
| Punching Molds: | Standard 8 sets (customer selectable): φ7, φ9, φ11, φ13, φ17, φ21, φ13×18, φ17×21 |
| Flat Bending Molds: | Three sets (R3, R5, R10) |
| Vertical Bending Molds: | R50 one set, Embossing one set, U-Bend one set |
| Punching Unit Turret: | 6 stations |
| Turret Material: | Ductile cast iron, integral molding |
| Punching/Shearing Column: | φ60 polished rod |
| Hydraulic Oil Tank: | Self-made, 3mm steel plate, phosphating treatment |
| Shearing Blade: | One set (on the machine) |
| Hex Key Tool Set: | One set |
| Hydraulic Seals: | One set |
| Equipment User Manual: | One copy |
| Oil Funnel: | One set |
| Foot Switches: | Three sets |
Certifications:
CE Marking (EU Standards)
ISO 9001 Certified
Packaging & Lead time
Wrapped with waterproof plastic film inside and wooden cases outside.
Within 3-15 days after payment.
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