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Home > Electrical & Electronics > Electrical Control System > ABB IGCT Module 5SHX1060H0003 3BHB020538R0001

ABB IGCT Module 5SHX1060H0003 3BHB020538R0001

ABB IGCT Module 5SHX1060H0003 3BHB020538R0001 photo-1

ABB IGCT Module 5SHX1060H0003 3BHB020538R0001 photo-2

Negotiable MOQ: 1 Piece (Price negotiable depending on order volume and customization)

Key Specifications

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Material:

Other, Global universal model

Condition:

Other, Global universal model

Task:

Other, Global universal model

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Guizhou Yuanmiao Automation Equipment Co., Ltd.

1Yr

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Port of Shipment:

China

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Delivery time depends on order quantity.

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Material Other, Global universal model

Condition Other, Global universal model

Task Other, Global universal model

Mathematical Model Other, Global universal model

Signal Other, Global universal model

Customized Non-Customized

Structure Other, Global universal model

Rated Voltage 4500V

Surge Current ≥25kA

Switching Frequency 100-500Hz

Rated Current 600A

Humidity 5%-95% (non-condensing)

Dimensions 180mm×120mm×40mm

Operating temperature -25°C ~ +70°C

ABB 5SHX1060H0003 (IGCT Device)1. Basic Information

Type: Integrated Gate-Commutated Thyristor (IGCT), a press-fit high-power power semiconductor device belonging to ABB's 5SHX series (medium-to-high-voltage IGCT products).
Application Fields:

Medium-to-high-voltage frequency converters (e.g., 4.16kV/6.6kV industrial drive systems).
Renewable Energy: Wind power converters (≥3MW units), photovoltaic inverters, energy storage converters (PCS).
Power Grid Equipment: Flexible High-Voltage Direct Current (HVDC) transmission, Static Synchronous Compensators (STATCOM), medium-to-high-voltage motor drives.

2. Technical Parameters

Parameter	Value/Description
Rated Voltage ( $V_{DRM} / V_{RRM}$ )	4500V (medium-to-high-voltage class, suitable for 4.16kV systems)
Rated Current ( $I_{T(AV)}$ )	600A (@ rated junction temperature $T_{j} = 12 5^{\circ} C$ , 50Hz)
Surge Current ( $I_{TSM}$ )	≥25kA (8.3ms half-sine wave, short-term overload capability)
On-State Voltage Drop ( $V_{T}$ )	Typical 1.7V (@600A, low-loss design)
Switching Frequency	100-500Hz (suitable for medium-to-high-frequency industrial scenarios)
Packaging Form	Press-fit ceramic housing, M8 bolt fixing (vibration/impact resistant)
Thermal Resistance ( $R_{thJC}$ )	≤0.02K/W (supports air cooling or water cooling)
Weight	Approximately 1.8kg

3. Functional Features

Medium-to-High-Voltage Adaptability: Supports single-unit power systems of 3-5MW, suitable for 4.16kV grids or industrial motor drives.
Efficient Switching Performance:

Fast turn-off, low tail current, energy loss reduced by approximately 35% compared to traditional GTO.
High dv/dt tolerance (suitable for PWM modulation, such as vector control in frequency converters).
Reliability Design:
Press-fit packaging resists vibration (10-2000Hz, 10g) and shock (50g, 11ms), suitable for harsh environments.
Built-in temperature sensor supports overheat protection (OTP, threshold $13 5^{\circ} C$ ).
System Expandability:
Can be paralleled (up to 8 units, current up to 4800A) or series-connected (voltage up to 9kV+), adapting to hundred-megawatt-level systems.
Compatible with ABB driver boards (e.g., 3BHB020538R0001, see below).

4. Typical Application Scenarios

Industrial Sector: 4.16kV frequency converters driving large equipment such as main motors in cement kilns and chemical centrifugal pumps.
New Energy:

Onshore wind converters (3-4MW units, medium-voltage grid connection).
Small-to-medium energy storage power stations (10-50MW PCS, supporting fast power regulation).
Power Systems:
STATCOM devices (reactive power compensation to enhance distribution grid stability).
Medium-Voltage Direct Current (MVDC) converter stations.

ABB 3BHB020538R0001 (IGCT Driver Board)1. Basic Information

Type: Dedicated IGCT Driver Board, specially designed for ABB 5SHX series IGCTs (e.g., 5SHX1060H0003).
Functions:

Generates and amplifies gate trigger signals (pulse width and amplitude adjustable).
Real-time monitoring of IGCT status (temperature, voltage, current), integrated with overcurrent/overheat/undervoltage protection.
Supports communication with superior controllers (e.g., PLC, converter master control) via fiber optic or electrical interfaces.

2. Technical Characteristics

Driving Capability:

Output trigger current: Matches IGCT gate requirements ( $I_{GT} = 50 - 100 mA$ , $V_{GT} = 1.5 - 3 V$ ).
Supports high-frequency switching (up to 500Hz, matching device switching frequency).
Protection Functions:
Overcurrent detection response time
Temperature closed-loop control: Linked with IGCT's built-in sensor to automatically derate or turn off under overheating.
Communication and Interfaces:
Input: Fiber optic reception of PWM pulses and enable signals (electromagnetic interference resistant).
Output: Digital fault signals (e.g., OC/OT alarms), analog status feedback (e.g., gate voltage).
Mechanical and Environmental:
Dimensions: Approximately 180mm×120mm×40mm (compact design suitable for dense cabinet installation).
Operating temperature: -25°C ~ +70°C, humidity 5%-95% (non-condensing).

3. Matching Relationship

Compatible Devices: Mainly matches 5SHX series medium-voltage IGCTs (e.g., 5SHX1060H0003, 5SHX14H4502, etc.), requiring one-to-one configuration.
System Integration:

Needs to be paired with a cooling system (e.g., ABB 3HAC series water-cooled plates or air-cooling modules).
Typically applied in ABB's ACS580MV frequency converters, PowerStore energy storage converters, and other products.

Product Comparison and Selection Recommendations1. Comparison with Series IGCTs (Taking 5SHX0660F0002 as an Example)

Dimension	5SHX1060H0003	5SHX0660F0002
Voltage Rating	4500V (medium voltage)	6500V (high voltage)
Current Capacity	600A (medium current)	600A (same class)
Typical Applications	4.16kV converters, PCS	HVDC, 6.6kV industrial drives
Switching Frequency	100-500Hz (high-frequency scenarios)	50-200Hz (grid-level low-frequency)
Cooling Solution	Predominantly air cooling, optional water cooling	Predominantly water cooling (high-voltage low-loss)

2. Key Selection Factors

Voltage and Current:

If the system voltage ≤4.16kV, prioritize 5SHX1060H0003 (4500V withstand voltage, higher cost-effectiveness).
For high-voltage isolation needs (e.g., 6kV systems), select 5SHX0660F0002 (6500V).
Driving and Protection:
Must use original factory driver boards (e.g., 3BHB020538R0001) to ensure timing matching and protection reliability.
Incompatible drivers may increase switching losses or cause device malfunctions.
Cooling Design:
Water cooling is recommended for high-frequency conditions (>200Hz); air cooling is acceptable for low-frequency or low-power scenarios (thermal balance must be calculated).