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Specification
Model: |
DR-C307 |
Manufacture standard: |
ASTM-D1238,D3368,JIS-K7210 |
Tempreture control |
50 ~450°C,PID control,Accuracy±0.1°C(including the overtempreture protection) |
Weights |
1200g, 2160g,3800g,5000g,10000g |
Automatic cropping device |
Automatic cropping and manual operation(optional) |
Time setting |
0.1~999.9min Arbitrarily setting |
Cyinder |
Diameter9.5504±0.0076mm |
Plunger: |
Diameter9.4742±0.0076mm |
Thin hole pattern |
External diameter:9.5±0.02mm ,bore diameter2.0955±0.0051mm,lenth8.00±0.02mm |
Size |
(L×W×H)36×51×60cm |
Machine Weight: |
40kg(not including the weights) |
Power supply |
AC220V,5A |
Accessory |
Mercurial thermometer150°C,200°C,250°C,300°C(optional),one |
Nonwoven Material Meltblown Fabric Rheology Melt Index Tester: Professional Equipment for Accurate Measurement of Rheological Properties of Meltblown Fabrics
In the nonwoven material industry, meltblown fabric is an important filter material, and its performance and quality are crucial to the effectiveness of protective products such as masks and protective clothing. In order to ensure that the quality and performance of meltblown fabrics meets standard requirements, it is important that the rheological properties of meltblown fabrics are measured accurately. We are proud to introduce this Rheological Melt Index Tester specially designed for meltblown fabrics made of nonwoven materials, which provides a reliable guarantee for the production and quality control of meltblown fabrics with its advanced technology and excellent performance.
I. Product Overview
This Rheological Melt Index Tester is an advanced testing equipment specially designed for meltblown fabrics made of nonwoven materials. It combines the principle of rheology and modern advanced testing technology to accurately measure the rheological properties and melt index of meltblown fabrics under different conditions, providing accurate data support for R&D, production and quality control of meltblown fabrics. By simulating the conditions of temperature, pressure and shear rate in the actual processing, the tester can comprehensively evaluate the fluidity, viscosity and processing performance of meltblown fabrics, helping users to optimize the production process and improve product quality.
Core Advantages
(A) High-precision measurement system to ensure data accuracy
- Advanced sensor technology: The tester is equipped with high-precision mass flow sensors and pressure sensors, which utilize the latest sensing technology and materials with extremely high sensitivity and resolution. They are capable of real-time and accurate monitoring of flow and pressure changes of meltblown fabrics during the testing process, ensuring the accuracy and reliability of the measured data. The sensors respond quickly and provide accurate measurements even with small flow changes, providing a solid foundation for subsequent data analysis.
- Precise control system: In order to realize precise control of the testing process, the instrument adopts an advanced control system. The system is capable of precisely adjusting test parameters such as temperature, pressure and shear rate to ensure the stability and consistency of test conditions. Through the precise control system, users can flexibly adjust the testing parameters according to different testing needs and obtain accurate rheological melt index data.
(ii) Simulate the real processing environment, close to the actual application
- Wide range of temperature control: The rheological properties of meltblown fabrics are greatly affected by temperature, so accurate temperature control is crucial to the accuracy of test results. Our testers offer a wide range of temperature control, from low to high temperatures, to meet the testing needs of different types of meltblown fabrics. Whether you are testing conventional polypropylene meltblown fabrics or other specialty materials, you can test them at the right temperature to ensure that the results truly reflect the rheological properties of the material during actual processing.
- Adjustable pressure and shear rate: In addition to temperature control, the instrument also supports adjustable pressure and shear rate settings. Users can simulate different processing conditions according to the specific production process and application scenarios of meltblown fabrics, and test the rheological properties of meltblown fabrics under different pressures and shear rates. This flexible parameter setting makes the tester better fit the actual application, providing users with more reference value of the test data.
(C) Diversified sample processing functions to improve testing efficiency
- Convenient sample loading: In order to facilitate the sample testing, the tester is designed with a convenient sample loading device. Users can easily put the meltblown fabric samples into the testing chamber without complicated operation steps. At the same time, the sample loading device has good sealing performance, which ensures that the sample will not be interfered by the external environment during the testing process, thus guaranteeing the accuracy of the test results.
- Automatic Cutting and Pre-treatment Function: Considering the special characteristics of meltblown fabric materials, the tester is also equipped with automatic cutting and pre-treatment functions. Before testing, the instrument can automatically cut and pre-treat the meltblown fabric sample to ensure that the size and shape of the sample meets the testing requirements. This automatic sample processing function not only improves the testing efficiency, but also reduces the influence of human factors on the test results.
Humanized design, easy-to-use operation
(A) Intuitive operation interface
The tester is equipped with a simple and intuitive operation interface, all the operation buttons and function menus are well laid out and easy to understand and operate. Even inexperienced users can familiarize themselves with the operation of the instrument in a short time and complete the testing tasks easily. The operation interface also provides detailed operation tips and help documents, which are convenient for users to consult at any time to ensure the accuracy and standardization of operation.
(ii) Real-time data monitoring and display
During the testing process, the instrument is able to monitor and display various testing parameters and data in real time, such as temperature, pressure, flow rate, melt index and so on. Users can intuitively understand the progress of the test through the operation interface, discover abnormalities and make adjustments in time. At the same time, the real-time data display function is also convenient for users to record and analyze the testing process, providing reference basis for subsequent research and production.
(iii) Powerful data recording and analyzing function
The instrument is equipped with powerful data recording and analyzing functions, which can automatically record the relevant data of each test and generate detailed test reports. The test report can not only show the test results visually, but also help users better understand the rheological properties and processing performance of meltblown fabrics by digging and analyzing the data through the data analysis function. Users can conduct quality assessment, process optimization and product development based on the test results, which provides powerful support for enterprise decision-making.
Strict quality control and after-sales service
(I) Comprehensive quality inspection system
We have established a comprehensive quality inspection system, from raw material procurement, production and processing to product assembly and factory inspection, each link is strictly controlled.
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