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Overlay Cladding Wear Plate Resistant Steel Composite Alloy
Our company R&D producted bimetallic wear plate have four different types.
1. generally wear plate with Open arc welding: base plate + chromium carbide abrasion resistant welding layer with good abrasion resistance, Hardness HRC 55-63 (HV 600-780) and chemical compostion C: 2.5-5.0% Cr: 20-30 %
2. super wear plate with Submerged arc welding: base plate + high chromium carbide abrasion resistant welding layer with super good abrasion resistance, Hardness HRC 58-65 (HV 600-780) and chemical compostion C: 3.0-5.5 % Cr: 25-40 %
3. wear plate with Impact resistance: base plate + chromium matrix with other metallelementes resistant welding layer with good impact resistance and super good abrasion resistance
4. wear plate with Heat resistance: base plate + chromium matrix with other metallelementes resistant welding layer with good heat resistance (up to 900 °C) and super good abrasion resistance
wear plate with abrasion impact and heat resistant overlay by Submerged arc welding
wear resistant steel plate with welding layer by Open arc welding
CCO plate liner
What is Wodon wear plate?
Wodon wear resistant steel plates are manufactured by welding one or multiple abrasion resistant layers on a medium or low carbon steel base plate. The overlay alloy has a high amount of chromium carbide hard particles. These particles are distributed evenly throughout the layer, creating a strong microstructure. The hardness is HRC 58~65 and depends on the overlay's thickness.
The main ingredients of Wodon plate are C (%): 3.0~5.0 and Cr (%): 25~40. This chemical proportion results in a large amount of Cr7C3 chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles thoughout the layer will guarantee a super wear resistant surface.
The overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm, reaching up to 350 Mpa in our tests.
| Product name | WODON manufactured bimetallic wear plate with abrasion impact and heat resistance |
| Material | Q235/Q345+Chromium carbide overlay alloy |
| Certificate | ISO9001:2008 |
| Chemical composition | C: 3.0~5.0 % Cr: 25~40 % |
| Microstructure | Chromium carbide hard particles volume fraction above 50 % The maximum hardness of chromium carbide is HV 1800 |
| Wear Resistance | Our test shows that the wear resistance of Wodon plate is 30 times higher than low carbon stell and 12 times than heat treated steel |
| Impact resistance | Wodon wear plates can withstand medium impact |
| Temperature resistance | Wodon wear plates can withstand temperatures up to 600 ºC. We can customize high temperature resistance wear plates according to customer's requirements which can withstand maximum terperatures up to 900 ºC |
| Flatness tolerance | ± 3 mm/m |
| Thickness tolerance | Uniform overlay thickness, with tolerance within 0~0.5 mm |
| Surface treatment | hardfacing, cladding, open arc or submerged arc welding |
| Standard sizes | Open arc welding: 1400*3400 mm, 1500*3000 mm and 2000*3000 mm, customized Submerged arc welding: 1400*3000 mm, 1400*3500 mm, 2100*3500 mm, customized |
| The main thicknesses (mm) |
3 on 3, 4 on 4, 5 on 5 4 on 6, 5 on 6, 6 on 6, 8 on 6 4 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 8 4 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 10 4 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 12 6 on 14, 8 on 14, 10 on 14 6 on 16, 8 on 16, 10 on 16 6 on 18, 8 on 18, 10 on 18 5 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40 Customized |
Wodon wear plates are used to make many complex wear parts to be positioned in high wear places. We have several equipment to transform our plates: six of CNC automatic plasma cutting machine, 4 multi functional bending machines and pressing machines, with high processing capacity operated by engineers and technical experts. We can provide wear plate cutting, bending, punching and welding according to customer's drawings.
In the picture there are many cracks, please don't worry. The wear resistant steel plate is not broken and the cracks are good to release the thermal stress. Wodon wear plate is composed of many welding beads and the overlay contains a series of evenly spaced hairlike cracks (The cracks are distributed throughout the overlay thickness, but end up on the base plate's surface). These transversely distributed cracks relief the structure's tension improving wear resistant steel plate's performance like mechanical properties and the overlay don't fall off the base metal.
Wodon hardface wear plate is composed of many welding beads and the wear resistant overlay contains a series of evenly spaced herringbone cracks.These transversely distributed cracks relief the structure's tension improving wear plate's performance. The Cracks are distributed throughout the overlay thickness, but end up on the base plate's surface.Those Cracks don't have any effect to the machining properties and no fall off the wear resistant overlay.
The wear resistant overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm by welding heat. In our tests are the bonding strength reaching up to 350 MPa. The above picture shows the welding fusion line of Open arc welding (the up one) and Submerged arc welding (the down one).
FAQ
Q: Are you trading company or manufacturer ?
A: We are ISO certified flux cored welding wire and CCO wear plate factory.
Q: Are you able to produce customized chemical composition and dimension?
A: Yes, we could offer special welding wire and wear plate according customers' requirement.
A: Generally it is 5-10 days if the goods are in stock. or it is 15-45 days if the goods are not in stock, it is according to quantity.
A: Yes, we could offer the sample for free charge.
A: Payment=1000USD, 20~30% T/T in advance, balance against the copy of BOL. Other payment terms are negotiable.
A: Our company has a professional after-sales service team, with many years of experience not only on hardfacing products and applications, but also on the operation of application equipment. We are able to quickly solve customer's problems. If there are any quality problems, the responsible person will provide reasonable solutions within 12 hours after being notified.
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