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Help CenterCrusher’s Tough Shield in Mining: Top Wear Liners for Efficient Crushing
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high hardness wear plate
We use our own developed CNC automatic welding machine with multi welding guns to weld our own hardface wear plate. These can overcome the problems like: low productivity, poor flatness and overlay falling off etc. This is a high automation level machine, each welding gun can operate independently and restart exactly from the point it had stopped, simplifying the operation process. The Surface welding plates manufactured by this equipment have many advantages like flat surface, micro and irregular cracks, and uniform hardness being very well accepted by our customers, which like the above picture showing. The following picture shows CNC automatic machine with multi welding guns.
What is Wodon wear plate?
Wodon wear resistant steel plates are manufactured by welding one or multiple abrasion resistant layers on a medium or low carbon steel base plate. The overlay alloy has a high amount of chromium carbide hard particles. These particles are distributed evenly throughout the layer, creating a strong microstructure. The hardness is HRC 58~65 and depends on the overlay's thickness.
The main ingredients of Wodon plate are C (%): 3.0~5.0 and Cr (%): 25~40. This chemical proportion results in a large amount of chrome carbide hard particles. The micro-hardness (up to HV1800) of these particles thoughout the layer will guarantee a super wear resistant surface.
The overlay and base plate are metallurgical bonding. The overlay will penetrate into base plate about 0.8~1.8 mm, reaching up to 350 Mpa in our tests.
| Product name | Wodon high Chromium alloy abrasion resistant steel plate with high hardness |
| Material | Q235/Q345B+Chromium carbide overlay alloy |
| Certificate | ISO9001:2008 |
| Chemical composition | C: 3.0~5.0 % Cr: 25~40 % |
| Microstructure |
Chromium carbide hard particles volume fraction above 50 % The maximum hardness of chromium carbide is HV 1800 |
| Wear Resistance | Our test shows that the wear resistance of Wodon plate is 30 times higher than low carbon stell and 12 times than heat treated steel |
| Impact resistance | Wodon wear plates can withstand medium impact |
| Temperature resistance | Wodon wear plates can withstand temperatures up to 600 ℃. We can customize high temperature resistance wear plates according to customer's requirements which can withstand maximum terperatures up to 900 ℃ |
| Flatness tolerance | ± 3 mm/m |
| Thickness tolerance | Uniform overlay thickness, with tolerance within 0~0.5 mm |
| Surface treatment | hardfacing, cladding, open arc or submerged arc welding |
| Standard sizes |
Open arc welding: 1400*3400 mm, customized Submerged arc welding: 1400*3000 mm, 1400*3500 mm, 2100*3500 mm, customized |
|
The main thicknesses (mm) |
3 on 3, 4 on 4, 5 on 5 4 on 6, 5 on 6, 6 on 6, 8 on 6 4 on 8, 5 on 8, 6 on 8, 7 on 8, 8 on 8 4 on 10, 5 on 10, 6 on 10, 7 on 10, 8 on 10, 9 on 10, 10 on 10, 20 on 10 4 on 12, 5 on 12, 6 on 12, 7 on 12, 8 on 12, 10 on 12, 11 on 12, 12 on 12 6 on 14, 8 on 14, 10 on 14 6 on 16, 8 on 16, 10 on 16 6 on 18, 8 on 18, 10 on 18 5 on 20, 6 on 20, 8 on 20, 10 on 20, 20 on 20, 10 on 30, 10 on 40 Customized
|
Wodon wear plates are used to make many complex wear parts to be positioned in high wear places. We have several equipment to transform our plates: six of CNC automatic plasma cutting machine, 4 multi functional bending machines and pressing machines, with high processing capacity operated by engineers and technical experts. We can provide wear plate cutting, bending, punching and welding according to customer's drawings.
Tianjin Wodun abrasion-resistant products are widely adapted to key equipment across multiple industries, enhancing wear resistance, optimizing operational efficiency, and reducing maintenance costs.
1. Mining Industry
1. Crushers
- Jaw Crusher: Jaw plates use Wodun abrasion-resistant plates to withstand strong compressive forces and impacts during ore crushing, ensuring durability and reducing frequent replacements.
- Cone Crusher: Crushing wall and bowl liners use Wodun abrasion-resistant materials, offering impact resistance and extended lifespan in high-speed crushing operations.
2. Ball Mill
- Barrel Liners: Protect the barrel from grinding and impact from steel balls and ores, ensuring stable grinding conditions and reducing equipment failure.
- End Liners: Provide excellent sealing and wear resistance to prevent material leakage and extend the overall lifespan of the ball mill.
2. Cement Industry
1. Vertical Mill
- Roller: Covered with Wodun abrasion-resistant plates, customized for high-pressure grinding of cement raw materials, offering wear and fatigue resistance to ensure production efficiency.
- Table Liners: Ensure stable pressure bearing and reduce wear, maintaining continuous operation of the vertical mill.
3. Steel Industry
1. Sintering Machine
- Car Side Panels: High-temperature and wear-resistant Wodun plates resist friction and impact from sintering materials, ensuring normal operation of the car.
- Annular Cooler Discharge Scrapers: Effectively scrape cooled sinter with wear-resistant properties, reducing maintenance frequency.
4. Metallurgical Industry
1. Converter
- Mouth: Special Wodun abrasion-resistant plates protect against high-temperature steel, slag, and gas erosion, reducing hot repairs and ensuring smelting stability.
- Ladle Lining: Enhances resistance to impact and erosion, extending the lifespan of the ladle and ensuring casting quality.
5. Machinery Industry
1. Construction Machinery (Loader, Bulldozer)
- Loader Bucket: Bucket teeth and walls use Wodun abrasion-resistant plates to improve wear resistance during material excavation, enhancing operational efficiency.
- Bulldozer Blade: Relies on abrasion-resistant plates to withstand high-intensity friction during dozing, reducing replacements and ensuring reliability.
6. Port Industry
1. Loading and Unloading Cranes
- Grab Bucket: Teeth and inner walls use Wodun abrasion-resistant plates to ensure efficient and leak-free handling of bulk materials.
- Pulley Grooves: Liners reduce wire rope wear, ensuring safe and smooth cargo hoisting.
2. Conveying Equipment
- Belt Conveyor Rollers: Covered with abrasion-resistant plates to prevent wear-induced belt misalignment, ensuring stable operation.
- Chutes: Liners allow smooth material flow, avoiding damage from impact and maintaining efficient logistics operations.
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