Rexroth High Reliability Energy-Saving Long Service Life Valve 4WRGE10V1-100P-1X/315G24ETK31A1WC152M
Rexroth High Reliability Energy-Saving Long Service Life Valve
4WRGE10V1-100P-1X/315G24ETK31A1WC152M
Competitive brands
Rexroth, Hagglunds, Aventics, Danfoss, Parker, Moog, sunhydraforce, Hawe, Vickers, Siemens ,Skf and other European and American brands.
Products
Plunger pump, solenoid valve, gear pump, vane pump, direction valve, servo valve,proportional valve, hydraulic
Advantages
High-Frequency Dynamic Response Characteristics
This valve adopts a pilot-operated two-stage structure design. The main valve core is equipped with electrical closed-loop position control, with a response frequency reaching tens of hertz. It can quickly track changes in input signals and achieve millisecond-level valve core position adjustment, meeting the requirements of high-speed cyclic operation.
Integrated Intelligent Electronic Control Unit
The "TK31" designation in the model indicates a built-in open-loop and closed-loop electronic control device (OBE), integrating the amplifier, sensor, and controller into one unit. This eliminates the need for external electronic modules, simplifying system wiring and reducing installation and commissioning complexity.
High Closed-Loop Control Accuracy
Closed-loop control is achieved through electrical feedback of the main valve core position. Flow control accuracy can reach ±1-2%, and pressure control accuracy can reach ±0.5 bar, effectively eliminating nonlinear interferences such as hydraulic forces and friction, and improving system repeatability.
Wide Range of Rated Parameters
The specification "10" represents an NG10 nominal diameter, "100P" indicates a rated flow rate of 100 L/min, and "315" indicates a maximum working pressure of 315 bar, suitable for medium-flow, high-pressure systems, combining power density and adjustment flexibility.
Energy-Saving Design
Utilizing a zero-leakage valve core structure and optimized oil circuit design, energy consumption is significantly reduced during pressure holding or standby states. Simultaneously, precise flow control minimizes throttling losses, improving the overall energy efficiency ratio.
High Reliability and Durability
The valve body is made of high-strength cast iron, with key friction pairs undergoing special surface treatment. Combined with high-quality seals, it boasts a design life exceeding 10 million cycles under rated operating conditions, adapting to harsh industrial environments.
Applications
Closed-Loop Position Control System
Used for precise position servo control of hydraulic cylinders or motors, such as machine tool table positioning and injection molding machine mold closing mechanisms. The valve's closed-loop characteristics achieve micron-level positioning accuracy.
Speed and Acceleration Control
In applications requiring precise speed curves (such as press slide descent and die-casting machine injection), this valve can adjust the flow rate in real time according to process requirements, achieving smooth acceleration/deceleration processes and avoiding mechanical shock.
Pressure and Force Closed-Loop Control
Suitable for processes requiring precise force control, such as press fitting, riveting, and bending. Through pressure sensor feedback, the valve dynamically adjusts the output pressure to ensure constant processing force and improve product consistency.
Plastic Injection Molding Machinery
Controls injection speed, holding pressure, and back pressure in injection molding machines. High-frequency response characteristics shorten molding cycles, and precise control improves dimensional accuracy and surface quality.
Metal Forming and Die Casting Equipment
Used for mold opening and closing control and injection mechanism control in die casting machines, as well as slide movement control in forging presses. Withstands high-pressure impact loads, ensuring process stability and equipment safety
Testing and Simulation Equipment
Achieves accurate load and displacement spectrum reproduction in materials testing machines, road simulation test benches, and other equipment, meeting the high dynamic performance requirements of scientific research and product verification.
Heavy Industry and Mobile Equipment
Suitable for hydraulic systems in metallurgical machinery, ship steering gear, and construction machinery. Maintains stable control performance under high pressure and high-load variable operating conditions, improving operational efficiency and safety.
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