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The final insulation level enforcement for the enamelled wires (coils) to the lamination core is the varnish (lacquer) resin dipping to the stators.
Paper inserting machine workflow:
Feed paper-----fold paper edge----cut paper---insert the paper automatically.
Application:
Cover small, medium, big size motor stator applied in single phase motor, three phase motor, generator, submersible pump motor etc.
Machine characteristic:
It can insert paper slot by slot, interval slot insert, jump slot insert.
The whole set of tooling can be changed, and it takes about 30min.
The cutting edge of insulation paper should be neat, no damage, and free of burr.
The stator should not be deformation and stator lamination should not be upward resulting from paper inserting.
Machine will stop automatically when paper jams.
With a text displayer, this machine can display and set all different models' parameter.
Production capacity ≤1s/slot (exclude the loading/unloading time)
Paper width: stator stack length+14mm, edge folded: according to customer's requirement.
Operator needs to stand while operating. This machine adopts single hand system button.
Primary qualification rate ≥99%, after rework, the rate ≥99.9%
This stator paper inserting machine is suitable for Polyester Film insulation paper roll material
with thickness 0.25mm and fixed width(width is decided by customer)
Specification
| Model | WD-0914-LCZ | WD-1619-LCZ | WD-2021-WCZ |
| Core length | 20-90mm | 20-160mm | 40-200mm |
| Stator ID | 20-90mm | 50-120mm | 70-150mm |
| Max stator OD | 140mm | 190mm | 210mm |
| Edge folded height | 2-4mm/4-7mm | 2-4mm/4-7mm | 2-4mm/4-7mm |
| Paper thickness | 0.188-0.35mm | 0.188-0.35mm | 0.188-0.35mm |
| Cycle time | about 0.5s/slot | about 0.8s/slot | about 1.2s/slot |
| Power | 0.75KW | 0.75KW | 2KW |
| Power supply | 380V/50/60Hz, | 380V/50/60Hz, | 380V/50/60Hz |
| Weight | about 200kgs | about 250kgs | about 550kgs |
| Size | 1200x650x1100mm | 1200x650x1200mm | 1100x900x1500mm |
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