K1000TTCi NEW KND Bus type double channel lathe cnc controller cnc machine center Popular CNC system

●The system adopts ARM9 microprocessor to realize high-speed and high-precision control.

●Knd serial servo bus kssb (knd serial servo bus) is adopted, which has the advantages of simple connection, convenient maintenance, strong anti-interference ability and high reliability.

●Two channel control, each channel has a maximum of 4 feed axes and 1 Digital spindle, and multiple analog spindles can be configured.

●8.4/10.4-inch TFT color LCD screen with resolution of 640 is adopted × There are four types of horizontal and vertical panels (C1 ~ 480 in total).

●The interpolation period of the system is 2ms, the internal control accuracy is 1nm, and the minimum instruction unit is 0.1 μ m。

●The maximum fast speed is 240 m / min and the maximum feed speed is 60 m / min (command unit: 1) μ M).

●With open PLC, it supports ladder diagram display, online editing, signal diagnosis, signal tracking, etc., to meet the needs of secondary development.

●Bus type di / do, select IO module according to the number of points required by users.

●It has the functions of high speed and precision, front acceleration and deceleration control, small segment pre reading and smoothing, and meets the requirements of high-precision turn milling compound machining.

●It has the function of waiting for inter channel variables and inter channel codes.

●Support program synchronization between channels.

●With Chinese input method, the program can be annotated in Chinese.

●It supports 3D solid graphics function and can execute fast drawing verification program.

●With the function of industrial Ethernet, it can manage the programs, parameters, tool compensation and macro variables of multiple systems at the PC end.

●The servo drive parameters can be displayed and modified on the system side, and the servo drive status can be monitored in real time, which is convenient for machine tool debugging.

●Sd310 serial bus driver is equipped as standard, and grating ruler is optional to realize full closed-loop control.

●Zd210 serial bus spindle driver is equipped as standard, which can realize high-precision indexing, fast positioning and other functions.

project

Specifications

K1000TTCi

Overall dimension

C1：400×200，C2：260×320，C3：430×230，C4：310×365

LCD screen

8.4/10.4 inches，640×480 resolution

control mode

KSSB serial servo bus

Number of channels

2

Maximum number of control axes

4 axes per channel

Maximum number of linkage axes

4 axes per channel

CS number of contour axes

1 axis per channel (optional)

Maximum number of PLC axes

5 axes per channel

Other axis control functions

Shaft type: linear shaft, class a rotating shaft, class B rotating shaft, class C rotating shaft and class D rotating shaft

Synchronous shaft function (in channel), shaft interlock, emergency stop, soft limit, hard limit

Channel control function

Inter channel spindle interactive control, inter channel one-way segment program detection, inter channel common memory, waiting for M code, etc

Preparation function

G code system: A / B

There are 71 g codes in total, including positioning, linear interpolation, arc interpolation, helix interpolation, thread cutting and interpolation, polar coordinate interpolation, plane selection, polar coordinate command, back reference point, workpiece coordinate system, local coordinate system, tool measurement, tool compensation, single fixed cycle command, composite fixed cycle command, drilling / rigid tapping cycle command, pause, etc

Interpolation function

G00、G01、G02、G03、G32、G34、G07.2、G78.1

Feed function

Maximum speed: 240000mm / min

Maximum feed speed: 60000mm / min

Fast magnification：F0、25％、50％、100％

Feed rate: 0 ~ 150% (16 gears)

High speed and high precision: front acceleration and deceleration control, 5 kinds of acceleration and deceleration curves and speed smoothing control

Reference point

Automatic return to reference point (G28), automatic return from reference point (g29), 2nd and 3rd reference points (G30)

Thread function

Pitch: 0.01 ~ 500mm (metric system), 0.06 ~ 25400 thread / inch (British system)

Single head / multi head thread, metric / inch thread, straight thread / tapered thread / end face thread, equal pitch / variable pitch thread / circular arc thread

The length, angle and speed of thread tailing can be set

Digital spindle thread

Coordinate system and size

Minimum instruction unit：0.001/0.0001mm

Maximum stroke: ± 9999999 × Minimum instruction unit

Machine coordinate system positioning (g53), workpiece coordinate system G50, g54 ~ G59, local coordinate system (G52)

Plane selection (G17, G18, G19)

Absolute / incremental programming (G90 / G91), metric / imperial conversion (G21 / G20), polar coordinate command (G15, G16)

Measurement function

Jumping function (G31)

utomatic tool measurement (g36, G37)

project

Specifications

K1000TTCi

Spindle function

Each channel: one bus spindle, one analog spindle and one digital spindle

Multi spindle function: analog spindle is expandable

Gear control (S01 ~ S08), analog control (S5 digits), CS axis control

Analog spindle automatic / manual shift, digital spindle positioning, and support the "speed / position" switching of digital spindle

Spindle magnification: 50 ~ 120% (Grade 8), analog voltage: 0 ~ 10V (stepless)

1-way spindle encoder feedback, and the number of encoder lines can be set

Chuck inspection and table tail inspection during spindle operation, spindle constant linear speed control (G96 / G97), rigid tapping, spindle speed clamping, etc

Tool function

3-axis tool compensation (x / Z / y), number of tool offsets: 32 groups

Tool length compensation, tool radius compensation, tool wear compensation,

Tool setting operation: absolute tool setting, relative tool setting, tool compensation adjustment, etc

Auxiliary function

Standard M code: 51, customizable; Waiting M code: m100-m199;

Special M code：M21~M24，M71~M74，M91~M94

Program storage and editing

Program capacity: 640K (built-in), expansion: direct U disk access (unlimited capacity), electronic disk: 3

Program programming: relative programming, absolute programming, mixed programming, decimal point programming

Program editing: program typing, modification, deletion, insertion, retrieval, copying, moving, merging, etc., U disk program editing

Program remarks: Chinese and English input method

Multi segment MDI program editing and running

Subroutine call (up to 63 layers of nesting), subroutine call when USB flash disk DNC

Program check function

Program track fast graphic drawing, empty operation, single-stage operation, machine tool lock, auxiliary lock, program stop selection and program jump selection

Program restart

Start at any point, etc

Simplify programming functions

Single fixed cycle (G90 / G92 ~ G94), multiple fixed cycle (G70 ~ G76)

Drilling fixed cycleG83.5、G86.5、G80~G89）

Tapping fixed cycle（G93、G84、G84.5）

Chamfer and rounding programming, linear angle programming

Tool X-axis mirror image（G68、G69）

Compensation function

Tool length compensation, tool tip radius compensation (G40 ~ G42)

Corner arc interpolation (g39), program input of compensation amount (G10)

Reverse clearance compensation: positioning and cutting clearance compensation can be set independently, range: 0-8mm

Pitch error compensation: 512 compensation points / shaft, compensation amount of each point: ± 0.1mm

Macro program function

Macro program B, macro program call (G65), custom macro program call, interrupt user macro program

interface

Language (each channel is independent): Chinese, English

Graphics (each channel is independent): 2D tool path graphics, 3D solid graphics

Current position, program page, program directory, parameter setting and display, graphic setting and display, diagnostic data, alarm, ladder diagram, running time, workpiece count, date, time, feed speed, spindle speed, spindle feedback speed, tool number, spindle gear, screen protection, etc

Index information: system operation list, G code list, parameter list, diagnosis list, macro instruction list

Alarm list and other customized information, etc

Protection function

Mechanical hard limit, storage stroke limit (soft limit), dynamic working area, feed shaft interlock, safety door interlock, parameter protection, program editing protection, program display protection, PLC parameter protection, PLC program display protection, etc

System parameter backup, PLC parameter backup, cutter compensation data backup, processing program backup, PLC program backup, macro variable backup, access to electronic disk, system data backup (U disk operation), system data recovery (U disk operation),
etc

Operation management

Operation mode: automatic, manual, input, edit, mechanical zero return, program zero return, single step (handwheel)

Program operation mode: automatic operation, MDI operation, DNC (USB flash disk, Ethernet, RS232) operation, empty operation, single section operation and handwheel control operation

Program switch, parameter switch, time limited shutdown, startup, parameter and program password protection

PLC function

Open PLC, ladder diagram display and real-time monitoring, PLC online editing, PLC axis control

Local Di: 20 points, standard sd1 module Di: 32 points, DO:32，

Maximum expansion of kssb remote I / O module: 512 / 512

External interface

Kssb servo bus 1 interface, kssb servo bus 2 interface, spindle encoder interface, analog / digital spindle interface, high-speed input interface

Machine tool panel interface, additional panel interface and separation operation box interface

RS232 interface, can / 485 interface, USB interface, Ethernet interface

Adaptive drive

SD310 AC servo driver

ZD210 spindle driver

Specification and model

display

System panel

type

size

Key type

size

K1000TTC1i—Horizontal type

TFT lcd

8.4 inches

Film key

400×200

K1000TTC2i—Vertical type

TFT lcd

8.4 inches

Film key

260×320

K1000TTC3i—Horizontal type

TFT lcd

10.4 inches

Film key

430×230

K1000TTC4i—Vertical type

TFT lcd

10.4 inches

Film key

310×365