Home > Products > Lab Spinning & Weaving > PP Pet Carbon Fiber Double Screw Melt Spinning Device
PP Pet Carbon Fiber Double Screw Melt Spinning Device
- 1000 per Month
- T/T Credit Card
Product Description
AT227 Pilot Scale Melt Spinning Machine is a main key equipment in synthetic fibre production. This machine uses high temperature ceramic to heat and melt the polymer sample, and extrude the sample to be liquid trickle from a spinneret under the effect of inert gas pressure, then nascent fibers form under the effect of air cooling. It is specially designed for small batch production test to simulate the field production.
★ Material Melting and Spinning Part
1. Extruding Part
* It adopts heating rods to heat and copper bush for heat soaking.
* Independent temperature controlling and adjusting module for each heating section and adjustable temperature range of from
room temperature up to 320℃.
* Programmable temperature controller for each section with PID control and auto-turning to keep the temperature accuracy with
±0.5℃.
* Driven by frequency-variable motor with power of 2.2KW.
* Water-cooling copper coiler at the discharge port to rapid adjust the temperature of the discharge port.
2. Extrusion Measuring Head
* Pressure sensor accurate to 0.1N and temperature sensor accurate to ±5℃.
3. Metering Pump
* Heating power up to 3KW.
* Applicable liquids of viscosity ≤ 40000Pas and temperature ≤400℃.
* Pump cleaning temperature not more than 450℃.
* Input pressure up to 12Mpa.
* Maximum pressure difference up to 25Mpa.
* Standard flow of 2.4cc/rev.
* Driven by frequency-variable gear motor with power of 320W.
* Real-time acquisition and display of melt pressure and temperature.
* Built-in pressure sensor and temperature sensor in pump.
4. Spinning System
* Adjustable temperature range from room temperature to 320℃.
* Maximum material filling up to 3L per time.
* Three heating sections, rapid heating, high heat efficiency and excellent heat insulation.
* Barrel made of 316 stainless steel, thickened wall and uniform material heating.
* Barrel adopts full copper bush for heat soaring and uniform heating.
* Solid relay to control heating elements, accurate temperature controlling, durable and no noise.
5. Cross Air-blowing Device
* Cool air passes through the halftone of air filter to enter the channel.
* Effective blowing area of 150×
★ Oiling & Winding Part
* Oiler driven by gear motor with power of 450W with variable speed of 300~1000m/min.
* Oil tank made of 304 stainless steel, rust-proof and durable.
* With polishing and chroming surface treatment, hard surface and excellent wear resistance.
* Electric induction heating, clean, environment-friendly and low maintenance cost.
* Temperature range from 70℃ to 200℃.
* Independent variable frequency motor with power of 450W to drive for independent speed adjustment.
* Speed range of 100~500m/min.
* Speed range from 300m/min to 1000m/min.
* Maximum winding pole size of 120×¢
★ Measuring and Controlling Part
* Air paths adopts full 304 stainless steel pipes, valves and pressure meter.
* Programmable temperature controller, PID automatic temperature control and programmable temperature controlling for three heating sections.
* PC remote control and interface display of extruding speed, hot roll speed, winding speed, metering pump speed, temperature and other necessary alarm and signal.
When over load, system will shut off the electricity.
* Over temperature alarm.
When over temperature, machine stops heating.
* Extruding pressure over-limit alarm
When extruding pressure beyond the limit, motor stops rotating.
* Metering pump rotation speed alarm
When metering pump rotation speed is away from the set value, auto alarm display.
Model | AT227 | |
Melt spinning device | ||
Heating power of extruding screw | 3KW | |
Extruding screw diameter | ¢25mm | |
Temperature range | RT~320℃ | |
Temperature accuracy | ±0.5℃ | |
Pressure sensor accuracy | 0.1N | |
Melt pump max. temperature | 400℃ | |
Flow of melt pump | 2.4cc/rev | |
Spinneret plate | 24 holes, hole dia.: 0.1mm Outer diameter: 90mm Material: 316L stainless steel | |
Max. Power of crystal fiber furnace | 3kw | |
Max. Heating temperature of furnace | 320℃ | |
Cross air blow device | 150×150mm | |
Winding system | ||
Speed range of oiling roll | 300~1000m/min | |
Hot roll temperature range | 70~200℃ | |
Hot roll diameter | 125mm | |
Hot roll length | 125mm | |
Winding head speed range | 300~1000m/min | |
ding diameter | 320mm | |
Drive system | ||
Drive motor of melt pump | 320W | |
Drive motor of extruding screw | 2.2KW | |
Drive motor of hot roller | 450W | |
Drive motor of oiling system | 450W | |
Temperature control | ||
Temperature control accuracy | ±0.5℃ | |
Melt pressure sensor accuracy | 0.1N | |
Material of gas line | 304 stainless steel | |
Power supply | AC220V, 50Hz |
Packaging | ||
Size(cm) | 110 (L) * 75 (W) * 180 (H) | |
Weight | 500 Kg | |
Packaging Details | 1. The equipment is covered with film is protect it from water vapour during the trip. 2. The box is filled with foam to protect the equipment from impact. 3. Exported wooden box made from plywood, don't need fumigated. |
Lily Cheng | ||
Website | ||
Mobile Phone | +86 180 5517 3820 | |
Whatsapp | +86 180 5517 3820 | |
Skype | 1933039910@qq.com | |
Wechat | +86 180 5517 3820 |
Payment Term | T/T | EXW | 30% T/T in advance, paid the balance before shipment | ||
FOB | |||||
CFR(C&F) | |||||
CIF | |||||
L/C | L/C amount above 50,000 usd, we can accept L/C at sight | ||||
West Union | Amount lower than 5000usd | ||||
West Union | |||||
Delivery Time | 7~10days after receiving payment for one container |
History
Since 1982 with more than 20 years' experience
Warranty
Two Year Warranty for whole product
Training
Video and user manual for training
Onsite service
Installation and training service is available
Testing service
Free sample testing before order is available
Lead time
15 working days lead time for most product
Contact Us
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