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Help CenterCalcium Carbonate Grinder Plant,Powder Processing,Powder Production
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HGM Ultrafine Grinding Mill, which is an efficient and low-cost ultra-fine powder processing equipment for calcium carbonate powder making.
Clirik Calcite powder grinding mill successfully replaces the traditional jet mill, ball mill classifier of complex procedures, greatly reduce production costs, improve product fineness.
HGM ultrafine grinding mill is designed & manufactured by Shanghai Clirik Machinery Company, who has been in mineral grinding mill machine for 15 years.Now Clirik's HGM series mills have been widely used in 192 countries.
Application
Mineral mill grinder machine has been widely used for grinding materials with hardness less than 9 in Moh's scale and humidity less than 6 percent such as kaolin, limestone, calcite, marble, talcum, barite, gypsum, dolomite, bentonite mud, mica, pyrophyllite, sepiolite, carbon black, diatomite, graphite, alunite, fluorite, potassium feldspar, phosphorite, pigment, up to 200 kinds.
HGM micro powder grinding mill is which is widely applied in the industries of metallurgy, mining, chemistry, cement, construction, refractory materials, ceramics, and so on.
Working Principle
HGM/XZM/SCM ultrafine grinding mill mainly consist of main unit, classifier, powder collector, dust cleaner, blower, muffler, sound-proof room, crusher, bucket elevator, storage hopper, and vibrating feeder.
After crushed by hammer crusher, the large materials become small ones and are sent to storage hopper by elevator, and then evenly sent to the upper distribution plate of the turn plate by vibrating feeder and sloping feeding pipe.
When the ultrafine grinding mill is at work, the main bearing and each dial are driven by electromotor through reducer, and all the grinding rollers are rolling in the ring channels driving by dial through plunger. The materials are driven to the edge of the turn plate by the centrifugal force and fall down into the grinding chambers.
The high-pressure air blower constantly inhales air, the airflow with crushed materials are brought to the classifier whose high-speed impeller will screen the airflow: the unqualified particle size will fall and return to the mill for being reground while the qualified particle size mixed with air will go into the cyclone powder collector. Most of the qualified powders will fall and exit from the discharging valve at the bottom; a small proportion of the fine powders, with airflow, moves to the dust cleaner. The materials from the above two lots are sent by the conveyor to get finished powders packed. In addition, filtered clean air will be emitted from muffler in the end.
Specification
Main Specification
| Model | HGM80 | HGM90 | HGM100L | HGM125 | HGM1680 |
| Ring Diameter(mm) | 800 | 900 | 1000 | 1250 | 1680 |
| Ring Number(layer) | 3 | 3 | 4 | 4 | 4 |
| Roller Number(piece) | 18-21 | 24-29 | 28-36 | 30-40 | 30-44 |
| Main Shaft Speed (r.p.m) | 230-240 | 200-220 | 180-200 | 135-155 | 120-130 |
| Input Size(mm) | ≤20 | ≤20 | ≤20 | ≤20 | ≤20 |
| Finished Size(um/mesh) | 5-74 (325-2500) |
5-74 (325-2500) |
5-74 (325-2500) |
6-100 (325-2500) |
9-100 (325-2500) |
| Capacity(t/h) | 0.5-4.5 | 0.6-6.5 | 1-9 | 2.8-20 | 5-45 |
| Overall Dimension(L*W*H,m) | 13.9*4*6.2 | 14.7*4.8*7.2 | 18*4.6*8.6 | 14*9*10.25 | 26.3*7.5*11.9 |
Note: The capacity is based on the domestic CaCO3 powder factory's feedback.
Powder Parameter
| Unit:KW | HGM80 | HGM90 | HGM100L | HGM125 | HGM1680 |
| Main unit | 55-75 | 2*45 | 132-150 | 185-200 | 315 |
| Classifier | 18.5 | 18.5 | 30 | 37-4*15 | 5*18.5 |
| Blower | 45 | 55 | 75 | 110 | 2*75-2*90 |
| Crusher | 18.5 | 18.5 | 18.5 | 45 | 45 |
| Bucket Elevator | 3 | 3 | 4 | 4 | 7.5 |
| Feeder | 1.5 | 1.5 | 1.5 | 1.5 | 2.2 |
| Discharging Valve | 2*0.75 | 1*0.75-1*1.1 | 2*1.1 | 2*1.1 | 2*0.75-2*1.5 |
| Air Compressor | 11 | 15 | 22 | 37 | 55 |
Note: For the data with prefix such as "2*xx",which means there are two same motors configured for one item
Adjusted output size
325 mesh-2500 mesh(5-47 micron ).Output size is adjustable by adjusting running speed of classifier (1-70HZ ) .
High Capacity and Lower power consumption:
Take model HGM100L as an example:grinding calcium carbonate
HGM100L micro powder mill - calcium carbonate | ||
| Fineness (micron ) | Capacity(ton / hour) | Power consumption for one ton powder (kwh /ton) |
| 5 | 1.5 | 125 |
| 8 | 2.2 | 85 |
| 10 | 3 | 63 |
| 15 | 4.5 | 42 |
| 20 | 5.5 | 34 |
| 25 | 7 | 26 |
Less Land Covering Space & less labor required :
Take model HGM100L as an example
One set HGM100L micro powder mill installation cover 92 square meter space, 9 meter height . Total production line need 2-3 workers, one for raw material feeding , one for operation and maintenance , the last one for final packing .
No pollution:
Total line machine is closed system ,the bag filters has passed CE&ISO certificate , our bag filter is pulse off-line type, which has many boxes working one by one , you can control the working time lag, when next one working , this worked one can have time to clean itself. By the way, we suggest clients install crushing line outside of factory , because crushing part surely have dust out .
Long lifecycle of wearing parts:
Our wearing parts made by wear-resisting alloy steel, which is designed by our technical department with Bao Group together. The normal wearing parts includes ring, roller, turn plate and shaft pin , normally for grinding calcium carbonate, 10 hours /day, 30days/month, they can work 18-24 months.
Advanced electric controlling system:
Total production line controlled by PLC (Siemens) brand with KTP touch screen ,which can make one key start and stop . So you no need worry about starting and stopping steps mistakes.
Also, once the hopper has no material for feeding main unit, then main unit will stop automaticly .
Once installation finished, you can store at least four setting data inside PLC soft , for example, you can set 325 mesh, 800 mesh, 1250 mesh and 2500 mesh , once you changing producing between these size , you can only set one key to transfer the producing size , which has made the operation steps very easy to accept .
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