37Kw Hydraulic Glazed Tile Roll Forming Machine , Sheet Metal Roll Former

Sigma 85-250 forming machine

Descrition:

1.  5 T hydraulic decoiler

      ● Single head decoiler ,hydraulic inner expansion and motorized decoiling

 ● Coil weight (Max):5000kg

 ● Coil dia (Max):1600mm

 ● Coil Width(Max.):500mm

 ● Motor power:4kw

2.2  Rolls Feeding, 5 rolls leveling

● Feeding width can be adjustable on the right and left

● Feeding roller, dia is  ￠100mm,material 45# steel, high-frequency quenched( heat treatment HRC48-52)

● 5 rolls leveling,(2 upper rolls and 3 lower rolls ).diameter ￠100mm ,quenched material 45# steel, high-frequency quenched( heat treatment HRC48-52)

● Hydraulic pre-cut: 1set,hydraulic motor: 5.5kw

 3. Hydraulic pre - punching ( 1set)

● Way of punching:hydraulic punching

● Hydraulic pressure:25Mpa

● Punching mould material: Cr12  quenched 58°-62°

● Hydraulic power:11kw

● One set of round holes punching mould (12 holes)

4. Hydraulic pre-cut ( 1 set)

● We adopt hydraulic pre-cut

● Hydraulic power:11kw

● Cutting blade material:Cr 12,HRC58-62

5. Roll forming Unit

● Main motor power: 37kw motor made in China which connected with the reducer ,model ZSY250

● Roll forming stands:20 stations

● Rolled steel thickness:2-4mm

● Way of Drive: gearbox with joint coupling drive(see picture below)

● Main shaft dia: ￠90mm ,material: 45﹟steel HB 220-260

● Rollers material: GCr15 forged steel, quenched 58°-62

● Working speed:5m--12m/min(not including punching)

● Machine structure: heavy forged iron stands( see the picture below)

● All of the C purlin can be produced in this machine .the width:150-400mm height:85 mm(adjust automatically  by PLC)

     ● It just needs 5 min to finish changing the width from one width to another width

6. Electrical parts:

● Way of control: PLC,Siemens made in Germany  

● Inverter: Siemens made in Germany

● Operation panel: Siemens touch screen made in Germany

● Omron encoder measures the length

7.  6M auto-stacker

● Stacking length:max 6m

● Direction of output: airlinder makes the product turning

● Power for lifting& lowering: 3KW

● Way of control: PLC ,Simens brand

● Max stacking height:500mm

● Pictures as reference

  ● The components of the whole line

5T hydraulic decoiler,roll forming Machine ( guiding,feeding, leveling and hydraulic pre-cut ) ,1 set of holes punching units, PLC cabinet, Hydraulic station, 3M stacker

Applications:

Sigma

Purlins

C purlins

Specifications:

C Purlin Profiles Drawing:

● The Holes Punching Drawing(punched on the width)

● The thickness of sheet: 2mm---4mm cold rolled ,hot rolled or galvanized steel .G350Mpa

● The production flow of equipment

5T hydrarlic Decoiler--strip guiding--2 rolls feeding---5 leveling--hydraulic Punching station--hydraulic pre-cut--Roll Forming----6M stacker