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Help CenterAutomatic U / M / C Purlin Roll Forming Machine With Hydraulic Decoiler
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Certification:CE
Heavy-Duty U/C/M Quick Changeable Machine
Descrition:
The structure of equipment
5T hydraulic decoiler
single head decoiling with hydraulic coil car
Inner expansion with hydraulics and electrical decoiling
Coil weight (Max):5,000kg (single-head capacity
Coil dia (Max):1600mm
Coil dia(Min):450-550mm
Coil Width(Max.):500mm
Hydraulic Motor power:5.5kw
Working pressure: 16Mpa
2, feeding& leveling
feed into unit :guided wheel(can right and left adjustments)
feeding rolls dia ￠160mm,material 45# steel, quenched HRC 48°-52
7 rolls for leveling( 3 up rollers,4 lower rollers), quenched ,HRC 48-52
Shaft dia:80mm ,facing milling and processing the same as picture shown
4 Roll forming machine
main motor power: 45kw
Way of driving: universal joint driving (gearbox for each station)
size of the gearbox :140x 300mm
Reducer model:BWD14-43-45kw
Main shaft diameter: ￠120mm material: 45﹟forge steel
Roller material: GCR15 quenched HRC 58°-62°,chromed on the roller face or black coated on the roller face
Forming station:16stations
Thickness；4.0-6.0mm
Heavy forged stands tower structure
To changing the machine frame to produce different profiles
Gearbox drive for each roll roller station(see the picture)
Working speed:12-15m/min with speed control by inverter
Transducer: Simens inverter
Way of control: PLC ,Simens brand
Touch operatation panel: LCD touch screen,Simens brand
5, hydraulic cutting after forming
Way of cutting:hydraulic post shearing
Shearing blades material: Cr12,quenched HRC58°-62°
Hydraulic power:22kw
Ram type pump with cooling system
To change the cutting blades for different profiles
6, General infromation of the production line
Demension:17m *4.0m *1.5m
The components of the whole machine line
5 ton hydraulic decoiler, feeding&levelling ,1 set of BIG machine frame with gearbox drive, 2 sets of roll forming machine frame,2 sets of holes punching frame.5 sets of holes punching moulds PLC cabinet, Hydraulic station, and 2 pcs outables
Note:
It takes maximium 40 min to change from U/C machine frame to M beam machine frame
Applications:
C purlins
U purlins
M purlins
Specifications:
|
NO. |
Items |
Unit |
Main specification |
|
1 |
Material thickness |
mm |
4.0--6.0 |
|
2 |
Forming speed |
m/min |
12-15 |
|
3 |
Roll station |
/ |
16 stations |
|
4 |
Main power |
kw |
45 |
|
5 |
Hydraulic power |
kw |
11 |
|
6 |
Control system |
/ |
PLCpanasonic/omron/simens/mitsubishi |
|
7 |
Drive |
/ |
gearbox drive |
|
8 |
Decoiler |
5T |
hydraulic decoiler |
The C profiles
U profiles
M profile
The thickness of sheet: 4mm---6.0mm cold rolled steel or galvanized steel sheet(Q235A)
The production flow of equipment
5 tons hydraulic Decoiler—7 rolls Feeding&leveling--—roll forming--holes punching--hydraulic cutting—simple outables
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