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AGF Series Vertical Ampoule Filling And Sealing Machine
I. Introduction:
The machine is mainly used for filling and sealing ampoules in pharmaceutical plants in aseptic conditions.
The machine adopts the stepping type conveying system in the arrangement of 8, 10, 12, 16 work stations with a balcony structure to send bottles with 8, 10, 12, 16 ones in a group to each process. Procedures of separation, bottle conveying, front nitrogen charging, medicine filling, rear nitrogen charging, preheating, wire drawing, sealing, and so on are completed automatically. The machine is suitable for filling and sealing of ampoule injection in aseptic conditions.
II. Features:
1. The previous three-section sector block structure is changed into the integral pulling wheel structure. The auger is connected with the integral pulling wheel. The connection of the integral pushing wheel with the small travel beam is more stable and there is almost no broken bottle, so that the defect that the old-fashioned sector block structure is hard to adjust and easy to loosen and dislocate is solved.
2. In the transmission part, the previous chain driving is changed into the synchronous toothed belt driving, featured by more stable transmission and lower noise.
3. The bottle moving distance and the interval between bottles are reduced. The length of the travel beam is almost 1/2 of the previous length. With good rigidity, the travel beam moves more stably.
4. For the moving and guiding structure of the travel beam, the sliding sleeve type is changed into the rolling guide rail type to enable the travel beam to move more flexibly while its rigidity is also improved.
5. The filling work station is designed with the special bottle positioning device, which realizes simpler and more accurate bottle positioning, and makes the insertion of the filling needle into the bottle mouth with higher stability.
6. The heating device is provided with the convenient height adjustment device, which makes height adjustment simpler when replacing specifications.
7. In the new type bottle turning mechanism, the previous taper gear driving is changed into the synchronous toothed gear driving, which provides simpler driving and avoids the occurrence of easy wear and easy slippage in the previous taper gear structure.
8. The new type split wire drawing box structure is featured by beautiful appearance, simpler and faster installation and commissioning.
9. Through the new type bottle leaning beam adjustment mode, just turn the knob when replacing specifications, without the need to carry out tedious alignment work.
10. The pin positioning structure is adopted for replacement of specifications. No adjustment is needed when replacing specifications. The parts that need frequent disassembly are all designed as the quick disassembly type, so as to greatly enhance the disassembly speed and save time.
11. The machine frame adopts the integral welding type to achieve better rigidity and better machine stability. There are few objects on the plate, so that cleaning and maintenance are facilitated.
12. The machine is under a closed laminar flow system, which has better laminar flow effect. All structures are designed with an aim to achieve the best laminar flow effect.
13. It is provided with the automatic control device for bottle feeding. In case of bottle jamming, the washing machine will be automatically instructed to pause bottle feeding, and in case of bottle shortage, auger bottle feeding will be automatically cut off
14. The standard configuration for the filling system of the machine is glass metering pump. According to different user requirements, it can be equipped with the metal metering pump, peristaltic pump or ceramic pump. The standard machine adopts the cam control filling. Manual adjustment of a single pump and gang adjustment can be carried out.
15. The luxurious model machine adopts the servo control filling with high filling precision. Gang adjustment and individual adjustment can be carried out quickly, conveniently and precisely on the touch screen. The parameters after adjustment can be saved for future use. (Various groups of parameters can be saved.) It is suitable for users who frequently change the filling volume.
III.Technical Parameters:
| Product model | AGF8/1-20 | AGF10/1-20 | AGF12/1-20 | AGF16/1-2 |
|---|---|---|---|---|
| Applicable specification(ml) | Ampoule: 1-20ml | Ampoule: 1-20ml | Ampoule: 1-20ml | Ampoule: 1-20ml |
| Production capacity(pcs/h) | 1-2ml:22,000 5ml: 16,000 10ml: 11,000 20ml: 6,000 |
1-2ml:24,000 5ml: 18,000 10ml: 15,000 20ml: 8,000 |
1-2ml:28,000-30,000 5ml: 20,000 10ml: 18,000 20ml: 12,000 |
1-2ml: 42000 |
| Filling accuracy(%) | ≤ ± 2.5 | ≤ ± 2.5 | ≤ ± 2.5 | ≤ ± 2.5 |
| Gas fuel consumption and pressure | Consumption:1.5-2.5m3/h; Pressure:0.2-0.3mpa | |||
| Oxygen consumption and pressure | Consumption:1.2-1.5m3/h; Pressure:0.2-0.3mpa | |||
| Overall dimensions(L × W × H) | 3791 × 1741 × 2380 or 4012 × 2088 × 2530 | |||
| Weight(kg) | 2500 | |||
| Power supply | 380V 50Hz, 2.2kw | |||
Packaging Details: Export-standard and sea-worthy wooden case as following photos.
Delivery time: 15-45 working days normally
Free service: normal spare parts and quick worn parts will be delivered together with the main machine.
Huizhou Pingfang pharmaceutical machinery co. ltd. is a professional manufacturer and supplier for pharmaceutical machinery, pharmaceutical packing material company, who is standing firmly with a good reputation in the industry of China pharmaceutical machinery.
Our company focus on fabricating efficient and technically sound pharmaceutical machines that meets or exceed our customer’ expectations. Our vast product selection caters to numerous industries, worldwide. We are specializing in machinery including, pulverizes, mix, Granulate, tablet press machine, coating machine, soft capsules filling machine, hard capsules filling machine, ampoule filling and sealing machine, oral liquid filling production line, syrup machine, eyes drop filling machine, lyophilized powder production line, injectable vial powder filling production line, Ointment machine, Suppository machine, spray filling machine, pharmaceutical testing and experiment instrument, traditional Chinese medicine machine and packing materials. The packing materials including pharmaceutical PVC, PTP aluminum film, hard aluminum, vial, stopper, aluminum stopper, ampoule, glass, capsule, packing strap of suppository physic. Meanwhile, we can undertake turn key projects for conceptual design, process design, water treatment solutions, clean-room design, etc.
Because we stick to offer the high quality and competitive price to our customer, our machines have been exported many countries of world such as Singapore, Vietnam, Malaysia, Thailand , Bangladesh, USA, Russia, Pakistan, Nigeria, Chile, Germany, Denmark, Bolivia, Peru, Mexico, South Africa, Iran, Argentina, Canada, Australia, India, Kazakhstan, Turkey, Egypt, Brazil, Syria, Yemen and more. In order to offer the best quality, we manufacture our products in accordance with international standards, such as FDA, GMP, CGMP. We also be approved by CE, ISO certificate, too.
We have established business relationship with many directly customers and have many agencies from abroad.
Customer service including technical support, installation & commissioning after sale.
Welcome all of friends from abroad to our company and establishing good business cooperation.
Our Customers:
Our Certificates:
Q1: What should I do to choose the best machine for us?
A: Tell me the size and shape of the tablet you need to press, and the capacity of the machine you need. We will suggest you the most suitable and economical one.
Q2: Does molds customized accepted,
A: Yes. Please send us your mould design, and the diameter you need, then we'll offer you the best price according to your requirement.
Q3: Do you have manual or operation video for us to know more about the machine?
A: Yes. We'll send you the manual and operation video after you asking from us.
Q4: When can I get the price?
A: We usually quote within 24 hours after getting your inquiry. If you are urgent to get the price, please call us or tell us in your email. We will regard your inquiry priority.
Q5: How does your factory regard quality control?
A: Quality is priority. We always attach great importance to quality control from raw material to the very end.
Pre-sale:
According to customer’s needs guide customers t configure the most appropriate device models. According to customer’s special requirements and working site provide list of equipment, equipment layout.
Dur-sale:
Inspect the product seriously before out of the factory. Invite customer for commissioning in the spot and raising the objection. Organize to delivery according to the contract.
After-sale:
Company can send technical data for guiding to install and debug the machine. After a year, we can instruct you how to maintain the machine, and spare parts are provided with the best price. We also can provide 24-hour telephone or message service.
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