AAC Cellular Lightweight Concrete Blocks Manufacturing Plant / Autoclaved Sand Lime Fly Ash Brick Making Machine in Malaysia
Specifications
1,The leader in China 2,Germany technology 3,ISO9001-2000,CE 4,Strong qualiality 5,Unbeatable service 6,Overseas famous brandAAC Cellular Lightweight Concrete Blocks Manufacturing Plant autoclaved sand lime fly ash brick making machine in Malaysia Shandong Hongfa
AAC aerated autoclaved concrete blocks are used more and more popular in the world ,it is called green blocks . Shandong Hongfa as the most famous manufacturer for making aerated autoclaved concrete block machines in China , We win the customers around the world by strong quality and unbeatable service.The capacity of aac plant is from 50,000 cubic meters to 300,000 cubic meters per year .
Detailed instroduction
of AAC Cellular Lightweight Concrete Blocks Manufacturing Plant / autoclaved sand lime fly ash brick making machine in Malaysia
Introduction
Areated concrete brick (light brick ) is the light and porous buidling material. It has light weight keeping temperature cant burn and other advantages.it can be made into many kinds of bricks(for example:600×200×100,80×80×180,240×115×53,600×200×125),they could be used industry building and common building.they are more and more popular in the world.in the future,they will replace the Clay brick completely.
Areated concrete common conception
Common concrete density is usually 1600-2400kg/m3,but Areated concrete are 500kg/m3,600kg/m3,700kg/m3.It has not the big grain,main use silicon material (for example:coal ash,sand,stone dust and others ),through making the material small for example sand,they can be used directly if has enough degree of small (for example coal ash.Mixing calcium material lime cement water to a special slop,then add the aluminum dust and the additive.Make the aluminum dust and the special slop have a Chemical reflect.then produce Hydrogen to make the concrete slop to expanding or swell,foam.Next,put them into the curing room to concreting cutting steaming curing,last,there will bacome the light brick,the porous rate is 70-80%.
Raw material ratio and some details
1 Product weight is according to 600kg/m3 to control.
2 annual capacity 300,000M3.
3 set raw material proportion: cement 6.5%, raw lime 23%, fly ash 68%, gypsum 3%, aluminum paste powder 350g/M3.
4 water and material rate 0.631
5 one mould product 2.88M3
6 Casting slurry cycle time 5-6 minutes, cut cycle time 5 minutes.
7 casting slurry temperature 38-42 degree
8 body quiet stop. Time is 1.5-2.5hours, temperature 50-90 degree, after quiet stop body strength is 0.15-0.18Mpa
9 Steam curing cycle time, come in and out autoclave about 0.5hour, steam curing cycle time about is 6 hours/1.6Mpa, total 6.5 hours.
10.Cement lime fly ash style aerated block raw material proportion
name |
unit |
Cement lime fly ash |
flash |
% |
65-70 |
cement |
% |
6-15 |
lime |
% |
18-25 |
gypsum |
% |
3-5 |
Aluminum powder paste(600kg/m3) |
1/10000 |
8 |
Water & material rate |
|
0.60-0.65 |
Casting system |
OC |
36-40 |
Aluminum mixing time |
S |
30-40 |
11. Cement lime Sand style aerated block raw material proportion
Name |
Unit |
Cement Lime Sand |
Sand |
% |
55-65 |
Cement |
% |
10-20 |
Lime |
% |
20-30 |
Gypsum |
% |
2-3 |
Aluminum powder paste(600kg/m3) |
1/10000 |
8 |
Water & material rate |
|
0.65-0.75 |
Casting system |
OC |
35-38 |
Aluminum mixing time |
S |
30-40 |
<<Main features of Hongfa AAC project>>
of AAC Cellular Lightweight Concrete Blocks Manufacturing Plant / autoclaved sand lime fly ash brick making machine in Malaysia
1, Agglomerate lime is firstly crushed by jaw crusher, and then the granule lime is milled by energy-saving mill.
2, Mixing the fine grinding sands and the waste slurry for the slurry can improves effectively the stability of the slurry.
3, The slurry and powder are weighed by electronic measurement. The measurement and pouring of batching plant are controlled by central control room.
4, The pouring method adopts fixed point pouring.
5, It chooses the JQF4.2 step by step cutting machine (Made in China). The maximum cutting size is 4.2×1.2×0.6m ,and the capacity of the cutting machine is about 200,000 m3 per year andchooseJQF6.0 for 300,000m3 per year ,the maximum cutting sizeis 6.0×1.4×0.6m , The cutting precision reaches the China advanced level among the same size.
6, The autoclave kettle adopts 2 upward acting doors to decrease the time of the brick in and out of the autoclave and saves construction areas.
7,Using the integrated process layout, it is conductive to building warm insulate and automatic control of the line. At the same time,it reduces the cost of construction.
8, Using hydraulic transport system instead of travelling crane can improve the stability of the systemand save the procedure of application for inspection.
9, The waste on the bottom is cleaned by the hanger with cleaner and then sent to the autoclave kettle for autoclaved maintenance to realize no hard waste for production.
10, Comprehensive utilization of the waste material, waste water, waste gas and rain water helps make full use of the source and reduce emissions.
11,In order to simplify processing and reduce the cost of production, manual work is needed to clean and oil the molds.
AAC Cellular Lightweight Concrete Blocks Manufacturing Plant / autoclaved sand lime fly ash brick making machine in Malaysia 
AAC Cellular Lightweight Concrete Blocks Manufacturing Plant / autoclaved sand lime fly ash brick making machine in Malaysia 
Sale manager: Amy Liu SKype : donghaowen66 MB: 0086 13969983506
Shandong Hongfa Scientific Industrial & Trading Co ., Ltd
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