Aerated Autoclaved Concrete Plant For Modern Building

Specifications

1.Cooperated with Germany
2.ISO9001 CE SGS
3 more than 30 lins abrod
4Capacity 50000m3-300000m3 per year

  Dongyue  Machinery Group  intorduction

 

 

 

 

A listed Machinery group consist of 6 companies,in Which Shandong Dongyue Building machine Co.,ltd is the manufacturer for BLOCK MACHINE and Linyi Dongyue IMP and EXP Co.,Ltd is the exporter.Founded in year 1992.,We serve in the fields to Block  Machine,Aerated concrete equipments ,Crushing. Machinery and Pressure Vessal Manufacturing. Our comprehensive range of products are inclusive of standard as well as a special type and purpose such as most kinds of block making machines and AAC(Autoclaved Aerated Concrete) plant,Ready mixing plant,Crushing line,Pressure vassels,Chemical...... and Our product is backed by our modern production line such as computer aided design, testing all inward raw material & out going products & its performance in well equipped workshops.

  

Dongyue Machinery Group Co.,Ltd is working under Quality Control management i.e. ISO 9001-2000 & CE & SGS and customers oriented services with unique combination of professional managers, well educated, experienced & technically efficient staff & workers. The manufacturing processes are supported by automatic machineries and are continuously monitored, measured, analyzed & regularly reviewed for the quality & workshops are well equipped with quality system.

 

Our valuable customers and business field are mixing sites industries,block machine  industries,AAC plants industries,Crusher manufacturing industries.etc ,through out China as well as abroad

 

1. Bricks AAC production line introduction

     In accordance with different main materials, we can design the production line, which is capable for annually producing 100,000 to 400,000m3 coal ash or sand autoclaved aerated concrete blocks. Here below is the production process of autoclaved aerated concrete block production line.

 

 

 

2. Slurry Making Machine for aac block machine
With the slurry making machine, you can crush and mix the coal ash into the aste type after you have added water.

 

 

 

 

3.AAC Block Mchine Line Cutting Machine Simple Introduction

 

    The aac block machine line cutting machine is developed based on the traditional cutting machine. It mainly refers to the WIHA technology. Its reducer and control elements are of domestic or international well-known brands, thus ensuring the stability of the machine.
Features:  1). The aac block cutting machine utilizes the cylinder to tension the steel wire.Coupled with the frame swinging, the service life of the steel wire is greatly prolonged, and the product accuracy has been greatly improved as well.
    2). With the mobile cutting table, the green brick placing and cross-cutting are accomplished at the same position. When the adobe moves downward to the next position, both vertical and horizontal cutting can be completed.
    3). As the new chain-type cutting machine, it features high automation, convenient operation, accurate cutting, and short cutting period. With this machine, the production cycle will be greatly shortened and the labor productivity will be significantly improved.

 

 

 

 

4. AAC Block Machine Line Hydraulic Mould Crane
     This hydraulic mould crane is the main corollary equipment in the aerated concrete production. It allows the bricks together with the mould to be placed on the concrete cutting machine for die sinking or demolding. The bricks will be cut by the concrete cutting machine. Meanwhile, the hydraulic mould crane will recombine and clean the concrete mould, bottom plate. Then, it will brush the stripping oil for re-pouring.

 

 

 

 

 

 

5. Autoclave Trolley for AAC block machine
The autoclave trolley is a delivery tool. It can convey the cut brick together with the side plate to or out of the autoclave. This device is adapted to the high-temperature and high-pressure environment. It resists deformation, and no stuck phenomenon appears.

 

 

 

 

 

6.AAC Block Machie Line production line detailed product description

 

1 Product weight is according to 600kg/m3 to control.
2 annual capacity 200,000M3.
3 set raw material proportion: cement 6.5%, raw lime 23%, flyash 68%, gypsum 3%, aluminum paste powder 350g/M3.
4 water and material rate 0.631
5 one mould product 2.88M3
6 Casting slurry cycle time 5-6 minutes, cut cycle time 5 minutes.
7 casting slurry temperature 38-42 degree
8 body quiet stop. Time is 1.5-2.5housr, temperature 50-90 degree, after quiet stop body strength is 0.15-0.18Mpa
9 Steam curing cycle time, come in and out autoclave about 0.5hour, steam curing cycle time about is 6 hours/1.6Mpa, total 6.5 hours.
10. Cement lime fly ash style aerated block raw material proportion

 

 

 

11.AAC Block Machine Line Raw material proportion (sand and fly ash)

 

Name	Unit	Cement Lime Sand
Sand	%	55-65
Cement	%	10-20
Lime	%	20-30
Gypsum	%	2-3
Aluminum powder paste(600kg/m3)	1/10000	8
Water & material rate		0.65-0.75
Casting system	OC	35-38
Aluminum mixing time	S	30-40

 

 

 

name	unit	Cement lime fly ash
flash	%	65-70
cement	%	6-15
lime	%	18-25
gypsum	%	3-5
Aluminum powder paste(600kg/m3)	1/10000	8
Water & material rate		0.60-0.65
Casting system	OC	36-40
Aluminum mixing time	S	30-40