Automatic roll inspection system - Eddy Current Technology

Model

IDEA-D0101 

Product

intelligent digital eddy current testing apparatus

Style

Eddy current

Description

It massively adopts imported Integrated Circuit, the most advanced eddy current technology photovoltaic technology and microprocessor technology. as the new generation of full-automatic eddy current detector, equipped with well-designed mechanical transmission devices, it leads the way of domestic ndt eddy current testing for it’s exclusive mechanical-electrical integration with a complete automatic system. The adoption of the software processed by Linux operating programs makes it easier and more intelligent for operation. The instrument performance is stable and reliable. And the IDEA-D0101 is also featured with high-automation, high testing speed, easy operation processing, and no artificial interfaces, etc.

specification

1. Adopts signal channel and two independent testing units.

2. Fast menu browsing

3. High-precision of frequency adjustment, ranges from 50Hz to 10MHz.

4. High-precision gain adjustment, 0 to 92 dB, the work of each file 0.5 dB
5. phases range: 0-359°, adjustable, precision 1°

6. Adjustable alarm modes and alarm region setting.

parameter

The testing system complies to the following standards:

GB/T 7735—95     GB/T 11260—96     ASTM-E  243—97

1.With the exclusive eddy current processing methods, and the application of high-performance DSP processing method, the crack testing depth ups to 0.2mm

2.Using the computer digital technology and digital eddy current testing technology, it realizes fast data processing and the testing speeds ups to

200m/min.

3. Multiple control interface input, and mechanical-electrical integration. It achieves automatic supply, sorting, counting, and the analysis of the tested number, qualified number and passing rates, which greatly helps us on the quality control.

4. Multiple alarm modes, such as delayed hardware output alarm, real-time hardware output alarm, and fixed-length hardware output alarm, etc.

5. Mass storage of various testing procedure parameters and on-line operation instruction, achieving the digital and intelligent processing for easy operation.

6. On-line testing data storage in real time, with the function of record, storage and analysis of the testing data such as the amplitude, phase and digital value of the defects.

7. Automatically records and displays the number and position of the defects, and automatically generates the testing report (including the total tested workpiece, passing rate and the unqualified number.

8. Adopts professional digital filtering, and effectively suppresses the jamping signals to assure accurate and stable testing.

Data storage and inquiry:

DAT files can automatically store the testing data in real time, thus the users can check the data at any time and any site, say they can check the testing data in office or at home with the playback function of the instrument.

Alarm setting function:

The alarm region setting is adjustable according to required default size standard or testing standard, to meet various sizes tubes testing.

Unique alarm modes setting function, including non-constant amplitude/phase alarm, fan-shaped alarm, box alarm. Etc.

Parameters setting:

According to the user’s requirements, various testing parameters of each channel can be set and stored for further usage and query at any free time.

Alarm output:

With the simultaneous support of sound and light alarm, the hardware I/O output, and the connection to automatic sorting system, it achieves full-automatic processing to improve the testing efficiency.

Testing data:

Automatically records the tested workpiece volume, unqualified volume, passing rate, testing personnel, testing data, related testing parameters, etc.

application

Storage of the testing data, pictures, parameters and so on.

With LINUX software system and English/Chinese operation interfaces for choice

Low power consumption: <50W(220V)

Automatic testing material supply, sorting, counting. No injury towards tested workpiece. No need for demagnetization or surface clearance after the testing. Automatic analysis of the tested workpiece volume, the qualified volume, the products passing rate, etc

Non-ferrous metal material on-line detecting, such as the tubes, bars, etc.