On-line full automatic Non-destructive testing system for steel bar/ tube/pipe/ strip

Model

 IDEA-D010X

Product

Intelligent Digital Eddy Current Detector

Type

Eddy Current testing/non-destructive testing

Description

 IDEA-D010X is an intelligent digital eddy current detector, it massively adopts imported Integrated Circuit, the most advanced eddy current technology photovoltaic technology and microprocessor technology. as the new generation of full-automatic eddy current detector, it’s equipped with well-designed mechanical transmission devices, it leads the way of domestic ndt eddy current testing for it’s exclusive mechanical-electrical integration with a complete automatic system. The adoption of the software processed by the Windows operating programs, makes it easier and more intelligent for operation. The instrument is featured with stable and reliable performance, full-automation and high testing speed, and is specially applied to the on-line eddy current flaw detecting of various metal tubes, bars and wires.

With high testing sensitivity, IDEAD010X intelligent on-line eddy current detector is frequently applied to various metal tubes,bars and wires flaw testing, such as the testing of surface crack, weld, hole, inclusion, etc.

IDEAD010X can be equipped with through coils or other test coils with low requiprement of couplant( the probes selection depends on the detailed testing requirements).Equipped with the fitting of high-accuracy delayed marking electronic module, staturation, and easy-operating marking machine, probe holders, it is capable to realise the on-line metal tubes eddy current automatic detecting.

Specification

1. Full-digital system

2. Professional testing solution is available

3. High-accuracy, high-speed and automatic operation

4. High-accuracy delay marking and fixed-length marking

5. Can be equipped with coils with low requirement of coupling clearance such as the through coil

6. Fitting: high-accuracy delay marking electronic module, saturation, and easy-operating marking, probe holder, to realize the automatic on line metal tubes eddy current detecting.

7. Powerful data processing ability, equipped with professional eddy current analysis software

Parameter

1. Testing channel: 1-8, can be extended to 128 channels

2. Frequency range: 50 Hz~10 MHz,to meet various metal material testing requirements.

3. Gain: 0 dB ~ 99 dB, continuously adjustable, the work of each file 0.5dB step

4. Phase: 0 ~ 359 °, continuously adjustable,continuously adjustable, precision 1 °

5. Gain ratio: (X/Y)0.1~10.0 

6. Testing speed: >300/min

7. Adjustable probe drive rank: 1~8, the real sense multi-function

8. Fast digital / analog electronic balance

9. non-amplitude, unsymmetrical phase alarm region setting

10. Various display: impedance, time base display

11. Digital Filtering: High-pass frequency (0Hz ~ 2000Hz), low-pass frequency (0Hz ~ 2000Hz)

12. Dalayed hardware output alarm, real-time hardware output alarm

13. Sound-light alarm output

14. charging power supply: 110V ~ 220V

15. Capable of delayed marking, fixed length marking, high accuracy up to 0.001S/1MM

16. Automatic balance time: 1~1000 minute

17. Inner or outside clock for choice

18. Able to remove interfering signals from both ends of the tested workpiece.

19. Mass storage of various test procedures and test data

20. Eddy current testing signals playback, and the defects amplitude, phase and digital value measurement

21. Automatically record and display the number and the position of defects.

22. Display modes: solid line and blanking display

23. Blanking display coefficient: 1~100

24. English and Chinese operating languages, on-line help

25. Rectangular coordinate system and polar coordinates background for choices

26. Automatically display the date and time

Application

Applied to the ndt (non-destructive) detecting of metal material. For example, weldless steel tubes, petroleum pipes, metal weld tubes, non-ferrous metal tubes, stainless steel tubes, metal plates, alloy steel, carbon steel and other metal material.

Notes:

Complied testing system standards:

YB/T4083-2000 Measurement method of comprehensive properties for eddy current flaw detection system for steel tubes

The eddy current testing method of API quality system certificate

GB/T 7735-2004 Steel Tubes Detecting Methods