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1. Designed production speed: 400 pieces/min
2. stable production speed:ABOUT 250-300PCS PER MIN ( 24cm size COMMON TYPE)
3. Power: 380V 50HZ
4. machine power: 80kw (excluding that needed in hot melt applicators)
5. waste rate: ≤ 2.5% (excluding that caused by hot melt applicators and re-feeding materials)
6. overall size of equipment: (set temporarily): 18M*2m*2.3m (L*W*H)
7. The length of products from the machine are three sizes and each size has one out-shape according to the customer’s demand and will be replaced the size by changing the knife cylinder manually.
8. Products: cotton core type, ultra-thin type
9. Air pressure: 1000L/Min, 6-8 BAR
10. Machine weight: 40 Ton
Basic equipments on the machine:
Perfect and fixed machine bracket with thickness of 20mm.
Crusher: the hammer crushercan adopt un-treated and treated fluff pulp. The feed-in volume of fluff pulp can be controlled by step-less button.
Cotton core is molded from the DRUM wheel for straight-shape cotton core with center absorbing to guarantee the density of cotton core and the evenness of each piece GSM.
SAP is added continuously on the cotton core.
SAP paper supplying with short-cut transferring unit
Compress in one line
Wrapped in core by two plies of tissue paper
Core is cut off with universal driving.
N.W. fabric is open-cut.
N.W. wrinkling unit.
Guide-flow N.W(blue acquisition layer).supplying unit, which should be glue sprayed and short-cutting and dot hitting unit.
Core is tri-folded.
Press guide-flow channel, driven by universal shaft.
Back film supplying
Round-sealing by heat-pressing, controlled by universal coupling.
Back release paper supplying, short-cutting and transferring unit.
The outer cutter for the finished lady napkin is driven by universal couplings.
edge-waste material are separated and collected into wasted material box.
Wing folding unit
Release paper supplying in wings
Lady napkin is in 90 degree horizon moving.
Small packaging film supplying, this material is semi-automatic fed without being cut off.
Compress on relative positions.
Small package is tri-folded and packaged.
Easy tape supplying and short-cutting unit.
Air exhausting structure in small package
Round-cutting of small package is driven by universal couplings.
Small package output is stacked out in line, facilitates the worker to package.
Pneumatic system and urgent-stop unit
H.M. applicator connecting unit
Equip five sets of edge-rectifiers. One for air-laid paper for ultra-thin products, the other two sets are used for tissue paper for cotton products, while one is for surface material, the other one set is for back film and the last one for blue acquezition layer.
Four. Driving system:
Driving system:
consisting of main shaft plus universal gimbals plus gearwheel plus v synchronous belt plus differential device plus universal shaft coupling. There are two floors design on the driving part back side, to guarantee the high speed running in accurate direction.
The connection of main driving shafts is adopted with universal shaft couplings.
Cutter bracket is adopted with diameter 45 of steel bracket and pushing backboard.
All short-cutting is conducted by scraping.
Round-sealing and small package cutting is conducted by air cylinder.
Glue-spraying area is mounted with lamination lamp, while the back driving is mounted with lamp for maintenance.
Equipped with counter
Driving components are installed on the backboard of equipment to stable the production and facilitate the inspection and maintain.
Driving system consists of universal coupling, gearwheel device, universal shaft coupling and arc-gear synchronous belt with high driving accuracy and mechanical efficiency.
Guide-flow channel, round sealing, outer cutting and small package round-cutting are adopted with universal coupling with high driving speed and advanced designing.
Main driving shaft is jointed by universal couplings.
Back driving gearwheel for the cutting die and the slitting area are all adopted bevel wheel to guarantee stability of operation and low noise.
SIX. Assembling Characters:
All air feeding channels in one, which guarantees flat belt against running aside; left-over material at two sides can be recollected; air feeding channels is avoided to be taken off when replacing the cutting die; lastly, operation is easy.
Round-sealing and round-cutting of small package can be pressure-added by the air cylinder.
Cutting Die Aside Separation can guarantee the smooth sliding of the block, intensifying of whole steel plate and rising in accuracy.
Key press & cut rollers are driven by universal shafts with fast driving and long life cycle of cutting die.
Molding and Positioning working procedure are all equipped with electric differential devices to conduct phasic adjustment without pausing the machine.
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