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Double glass solar panel laminator

FOB Price

USD $1 - $150,000 / Set

1 Set(Min.Order)

Supply Ability 300 Set / Sets per Month
Port Tianjin Seaport in China
Payment Terms:T/T

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Product Details

Place of Origin:	Hebei, China	Brand Name:	YihengTechnology	Model Number:	TCBY-G7-9
Type:	Other, Double stages solar laminator

Product Description

Double-Stage Automatic Solar Module Laminator

Technical Parameter

I Basic technical parameters (Model: TCBY-G7-9)

Lamination Size	3600×2200mm×2	Dimensions	17200×3370×1685mm
Weight	26T	Power Supply	AC380V 50Hz 3Phases 5Lines
Total Power	112KW	Heating Mode	Oil Heating
Running Power	65KW	Control Mode	Touch Screen Control
Temperature Range	Room--160℃	Vacuum Pumping Speed	70L/S
Temperature Uniformity	±1.5℃	Compressed Air Flow	60L/Min
Temperature Precision	±1℃	Compressed Air Pressure	0.6MPa—0.8MPa
Open Cover Height	150mm	Conveying Speed	5M/Min—10M/Min
Lamination Chamber Height	25mm	Heating Plate Thickness	55mm
Temperature Control: PLC Intelligent Temperature Control
Height of Working Platform connect with Assembly Line: 960±10mm
Capacity: Laminate 8pcs 250W Modules or 6pcs 270W Modules, Year Capacity 40MW.

II Requirement of Cooling Water, Electricity, Air Pressure and Operating Conditions

Air Supply: To ensure Air Pressure of each Laminator is 0.6 MPa to 0.8 MPa (Air Flow Requirement: 60L/Min). Air Supply must be clean, without impurities.

Power Supply: AC380V 3Phase 5 Lines. Total Power is 112KW. Power Supply Cable size is 70 square, plastic-covered copper wires.

Cooling Water: Vacuum Pumping Speed is 70L/s. Cooling Water is needed during the Pump Running. Cooling Water can use running water (Cooling Water Pipeline need to be equipped.) or equip Water Tank with size of 1.0 to 1.5 cubic. Water is circulated by the Pump. The Minimum water Consumption is 960L/H.

Operating Conditions: Operating Conditions: 10℃--50℃; Relative Humidity is less than 90%; Height above sea level is less than 2500m.

III Equipment Structure

Double-stage Automatic Solar Panel Laminator consists of Loading Conveyor, Double-stage Lamination Chamber, Unloading Conveyor, Vacuum System, Heating System and Electrical Control System.

IV Equipment Features

1 Integrated structure design of equipment:

1.1 The Equipment adopts the super structure design as a whole; it can meet the long-term running under high temperature and high pressure environment.

1.2 Machine is heated by Heat-transfer Oil to increase the temperature uniformity, temperature control accuracy and integrated performance.

1.3 Four steps of Material Loading, double stage Lamination Chamber, and Material unloading are running together to ensure Module quality. It is with high-level of Automation.

1.4 Each Lamination Chamber can be running independently. The capacity is 1.6 times higher than a single Stage Laminator.

2 Loading Conveyor

2.1 Belt type or synchronous belt conveyor can meet customers’ demand for a variety of operations .

2.2 Continuous Material loading device is stable. Variable frequency conveying system, accurate position and conveyor speed is adjustable.

2.3 Realize the effective docking of the automatic production line, the transmission speed is smoothly. The Speed can be adjusted precisely. It is the same as the Conveyor Speed of the Production Line.

3 Lamination Chamber:

3.1 Adopts the pneumatic lifting Facility to open cover, the system is stable, uniform, save time of mechanical operation, low energy consumption.

3.2 Control of frequency conversion speed governing chain circulation conveying system

3.3 Standard industrial control mode, PLC control, touch screen operation and data display.

3.4 Upper & Lower Chamber of each Lamination Stage are equipped with PTFE Teflon Sheet. It is with the Function of cleaning EVA automatically.

4 Un loading Conveyor

4.1 Roller Air Cooling or Conveyor Belt Transmission to meet Customers’ a variety requirements of operations.

4.2 Realize the effective docking of the automatic production line, the transmission speed is smoothly. The Speed can be adjusted precisely. It is the same as the Conveyor Speed of the Production Line.

5 Vacuum System

5.1 Vacuum System adopts two sets of 2X-70 rotary vane vacuum pump.

5.2 Inlet & Outlet of Vacuum Pump is equipped with connector and vacuum pumping pipeline.

5.3 Vacuum Valve in Upper & Lower Vacuum Chamber is closed reliably and sealed tightly. It is easy for replacement and maintenance.

5.4 It is equipped with a full range of spare parts, the upper and lower chamber vacuum pipeline is with vacuum test tubes and sensor connector. The Valve can be open or closed at any time.

5.5 Three wire sheathed platinum resistance detection for replacement of platinum resistance

6 Heating Systems

6.1 Oil heating mode, good temperature uniformity, low power consumption.

6.2 Subsection split speed lamination, lamination pressure can be adjusted.

6.3 The design structure of heating plate is the hole type, better heat conduction, higher heat utilization rate, the temperature fluctuation is smaller when it is on lamination process.

6.4 Heating plate structure is stable, the surface is smoothly. It is not easy to get rejects after lamination.

6.5 Hot Oil System is set up independently; Oil Level is in the opposite of the Operator. It is easy for maintenance and observation.

6.6 Heating System Supplier has passed national Certification, safe and reliable.

7 Mechanical Systems

7.1 The structure of the whole machine is designed with strong structure, which can be running for long time in high temperature.

7.2 The upper chamber with the Anti-wrinkle technology, to prolong the service life of the rubber sheet, and to improve the quality of Lamination Module.

7.3 To increase the reliability of the key parts of the connection, improve the using performance of the equipment, reduce the failure rate.

7.4 The Key Parts like Heating Plate and pulling shaft use locknut.

7.5 Automatically Cleaning System of PTFE Teflon Sheet can ensure material loading & unloading smoothly to prevent damage the Solar Cell.

7.6 Rubber Sheet is installed by Hook which makes the replacement easily. It improves efficiency, longer service life of rubber sheet.

8 Electrical Control Systems

8.1 High quality of electric components, import brand products, greatly reduces the failure rate.

8.2 Set all kinds of PID arithmetic control in one, with high precision and strong anti-interference.

8.3 It can store at any time, statistics of various abnormal information, easy to manage analysis.

8.4 Standard industrial control mode of PLC and Touch Screen.

8.5 Double operation mode of Automatic/Manual control, set vacuum, air pressure, PID temperature control technology and programmable control, relay output in one to achieve a variety of complex process control accurately and conveniently.

9 Safety Systems

9.1 Equipment is with multiple protection system, improved alarm system to ensure the Equipment is safety and reliability.

9.2 Safety Hood is equipped to prevent squeezing the Hand when closing Cover. It can protect personal safety of Operators.

9.3 When the Cover is opened in place, Safety System is locked automatically to prevent accidents.

9.4 Emergency Button Switch is installed in the Machine. Operator can shut-down the Machine General Power by pressing the Emergency Button when emergency. The Upper Cover is kept in Place.

9.5 It set emergency opening Cover button. Operator can open the Cover by manual when Power Supply is shut down accidently.

9.6 The Machine has been installed complete Alarm System. It is also set up various alarm system, such as high Temperature alarm and Lower Oil level Alarm.

V Detailed Introduction of Automatic Solar Module Laminator

1 Higher Configuration of the Equipment whole structure (Figure 1, 2, 3, 4)

Higher Configuration of Yiheng Laminator, most of Spare Parts are used in bigger international brands, such as Schneider, Siemens, Frasch, KEYENCE, and so on.

2 Structure of Heating Plate is thicker, longer life, no deformation (Figure 5).

The Structure of heating Plate is thicker and with middle holes. It is helpful for Heat-transfer Oil circulation stably. It also improves Temperature uniformity of the Machine.

3 Installation method of PTFE Teflon Sheet Synchronous rotary gear (Refer Figure 6)

Two pieces of upper and lower PTFE Teflon Sheet are driven by synchronous gear which makes the transmission more stable and more synchronous.

4 Install driving Gear Synchronization with PTFE Teflon Sheet (Refer Figure 7)

Two pieces of upper and lower PTFE Teflon Sheet are driven by synchronous gear which makes the transmission more stable and more synchronous.

5 Mechanical Protection Guard (Figure 8), to ensure the safety of Operator.

Equipped with removable Mechanical Protection Guard, convenient for operation, easy for maintenance, safety and beautiful.

6 Grade A Loading Conveyor Belt adopts structure Design to prevent from the off-center

Positioning Device is installed on both end of Loading Conveyor Belt to prevent Module off-center or error during transmission process

7 Rubber sheet is fixed by Hook, easy for disassembly, avoid rubber sheet wrinkling (Figure 11)

8 Prevent upper Chamber deformation (Figure 12)

It is equipped with four devices to prevent upper Chamber deformation on Upper Chamber Surface. The Device can prevent upper chamber deformation, and maintain the same shape after long term running in conditions of high Temperature and higher Pressure, to ensure lamination vacuum degree.

Figure 12 Device to present upper Chamber deformation

Contact Us

Hebei Yiheng Science & Technology Co., Ltd.: Contact nameYiheng Tech; Phone86-0335-5310000; AddressNo. 370, Beier Huan Road, Haigang District

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