QL020 polyester wadding machinery automatic carding pillow filling machine

  QL020 wadding roll pillow stuffing machine line

The whole line automatic polyester fiber roll pillow stuffing machine is controlled by PLC control system that can be handled by only 1 operator.

There is a 1200mm width fiber bale breaker installed at the beginning of the whole line that can hold 2 bales at once and feed to the next program automatically.

Our pre-opening machine is able to have a half fiber opening rate and then feed to the carding machine through an air pressure vibration hopper evenly in order to have an even fiber web output.

Adjustable fiber cross lapper is able to be used to produce different size of the pillow roll by requirement.

2meters working width is the highest capacity in this moment to produce over 8pcs per minute.

After the fiber wadding finished from the cross lapper that will be transported to the rolling and cutting device directly.

The wadding length is adjusted by time flow according to the certain weight already set up from the program and roll it quickly.

The finished roll will be trop onto a sorting weighing conveyer and measure the weight in few second; the qualified roll will be loaded to the stuffing part automatically, or will be transported back to the carding machine by a recycle system through a fiber roll crushing equipment.

The whole line can be handled by only 2 operators with automatic control system and the tolerance can be handled for under 10g;

We need one operator taking the finished roll and put it into the stuffing machine, another operator holding the pillow case at the other part of the stuffing machine while the fiber roll will be feed into the case automatically.

All electrical key parts are adopted by the most famous world brand such like Siemens, Schneider and Omron etc.

The application material for the machine:

Conjugate hollow siliconized polyester fiber 3D-15D, 32MM-64MM

Fire prove polyester fiber, Hollow conjugate polyester fiber

The parameter of the pillow roll stuffing machine line

 the layout of the production line

 The following photoes show the machines that the machine line consist of.

1.Bale breaker

The bale breaker is able to be used for polyester fiber in textile area, with working width 1200mm  there are 2 bales can be loaded into the bale breaker conveyer once a time that will be sent to the next program automatically.

2.Pre-opener

The pre-opening machine is mainly used to have a basic opening rate for the polyester fiber around 50% in order to be feed into the carding machine with proper and stable quality.

3.Air-pressure vibration hopper

Evenly feed the raw material into the carding machine, the width and feeding quantity is adjustable.

4.Carding machine

The carding machine width is 2000mm that provides around 200-250kg per hour capacity with even fiber web feed into the next program.

5.Cross lapper

Different thickness and width is adjustable according to the final production weight.

6.Rolling and cutting machine

After the wadding is finished from the cross lapper that will be feed into the rolling machine by conveyer automatically through filling rollers, as soon as the weight comes that wadding will be cut and rolled quickly and loaded to the next problem on the weighing conveyer automatically.

The weight is adjusted by time flow.

7.weighing conveyer

The weighing belt will be adapted next to the rolling and cutting machine that will hold the fiber roll in seconds and get weight shortly; There are a recycle system that will send the roll that with high tolerance back to the carding machine though a crushing machine; The qualified roll will be sent to the stuffing machines automatically by another feeding conveyer with tolerance under 5%.

8.Wadding roll stuffing machine

The fiber roll pillow stuffing

machine is running

automatically and easily that the operator just need hold the pillow case at the end of the machine receiving the roll from

the beginning.

The whole line can be handled by only 1 operator with around 8pcs capacity per minute.

 MDF packing or as the customer's requirement

shipping transportation

Our Services

We are able to supply machine commissioning support and training oversease for larger automatic machine lines.

Please contact us as soon as any problem happends with some photos and descriptions; our engineers will response within 24 hours with technical instructions.

All spare parts are standard that can be found from local.We will send it to you by overnight if needed.

Qingdao Lion Machinery is focus on home textile machinery since 2007, as a leading supplier of custom-engineered manufacturer in China, we are mainly working with filling machines that mainly used for pillow, cushion and comforter, sofa cushion, chair pads and teddy bears, pet beds, wadding roll stuffing and any other filling production in this field;

Our automation division designs and builds some of the most innovative weighing equipments such like bale breaker with load cell; automatic weighing and vacuum filling system and solutions for sofa cushion vacuum filling system that is able to mix more than 3 different materials into a complete lines; automatic wadding roll pillow stuffing machine line;

The control system adopt the famous world brand such Siemens and AB, etc.

We are able to supply non-standard function required by clients based on standard equipment configuration by our professional R&D team, text the finished machine with different voltage condition before delivery;

We have exported our equipments in about 60 countries and districts over

world market.

We provide long term and good service for our clients in 24 hours feedback.

As a custom-engineered technical supplier, we welcome our customers requirement specialized to your production; If you find anything that you need, please feel free to contact us.

PRODUCTS LINE

opening machine for fiber /wool/cotton

filling machine for pillow/cushion/sofa/quilt/soft toy

bale opener/pre-opener

fiber balling machine

fiber balling filling machine line

automatic filling machine line for pillow/cushion/sofa/quilt/soft toy

automatic ball filling machine for pillow/cushion/sofa/quilt/soft toy

 The office building

The view of the workshop

Payment term: 50% is paid in advance; balance should be paid in 15days after the shipping date.

Loading date: Within 50 days after receipt the advance.

Machine condition: New in 2014

Guarantee: 1year material for free; 6months for the electrical key parts; after sales service forever.

Certification: CE,BL, CO.

If you hava any questions or any requirement,feel free to contact us.

Jeff Xu