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Issue |
Application Description |
Applicable Filling Materials |
1) Engine Oil 2) Other material with similar viscosity. |
Best Filling Range |
10ml – 5000ml, and other types are available for customization |
Type of Container |
1) Plastic bottle, Jar, Can 2) Other container as per customer’s requirement |
Type of Capping |
1) Common Plastic Cap, or Anti-stolen Plastic Cap 2) Cap with pre-plugging requirement 3) Capping with aluminum foil sealing requirement |
Type of Labeling |
1) Common self-adhesive single, double or three labels on one container |
Technology |
Applications |
Piston Pump Filling |
1) Low Project Investment 2) 10-1000ml Filling 3) Filling Accuracy +/- 0.5-1.5% |
Metering Pump Filling |
1) 1000-10,000ml Filling 2) Filling Accuracy +/- 0.2-0.5% 3) High Filling Speed |
Electric-weigher Filling |
1) Filling for 10,000ml above 2) Filling Accuracy +/- 0.5% 3) High Filling Speed |
Project Assumptions
No |
Issue |
Assumptions |
1 |
Filling Materials |
Engine Oil |
2 |
Container to be filled |
Assume fill into container as indicated in the application above |
4 |
Range of packing weight |
1,3,4,5 Liter |
5 |
Filling accuracy |
High Accuracy |
6 |
Output of the Production Line |
840-960 Bottles per hour, 4200-4800 liter per hour |
7 |
Measuring Method |
Volumetric |
8 |
Type of Cap |
Assume is common plastic cap, aluminum foil sealing before capping |
10 |
Type of Label |
Assume is common self-adhesive Sticker |
11 |
Number of Label on one container |
Assume is 2 in the both sides |
13 |
Automation Requirement |
Assume that : 1) Container Feeding manually 2) Cap Unscrambling and Pre-capping automatically 3) Filling , Sealing and capping automatically |
14 |
Code Printing |
Assume coding printing needed |
Key Concerns
No |
Key Concern |
Solution |
1 |
Filling Material: Engine Oil Filling Range : 1,3,4,5 Liter |
Configure with 1H-ZLDG series oil filling machine, which equipped with metering pump other than piston pump, faster filling speed, better filling accuracy |
2 |
Filling Accuracy: High Accuracy |
0.2% for 5 Liter volume other than 0.5 % above for piston pump filling machine |
3 |
Automation |
1) Container feeding Manually 2) Filling, Capping, sealing and labeling automatically 3) Cap scrambling and pre-capping automatically |
4 |
Output |
840-960 Bottles per hour, 4200-4800 liter per hour will be economic module |
Technical Highlights
No |
Issue |
Our Solutions |
Advantages |
Common Practice |
1 |
Filling Devices |
Metering Pump |
1) High filling accuracy +/- 0.2-0.3% 2) Higher filling speed |
Piston Pump 1) >+/-0.5% filling accuracy 2) Lower filling speed |
2 |
Anti-dropping |
Stopper plus vacuum sucking |
Dual anti-dropping |
Mechanical valve/stopper |
3 |
Anti-foaming |
1) Lifting by filling 2) Frequency conversion filling |
Dual speed filling mode , ensure filling speed and anti-foaming |
Only lifting by filling |
4 |
Availability |
One filling head one pump |
Problem with one head doesn’t affect others |
Only one pump for all filling heads |
System Configuration
No |
Equipment |
Type |
Set |
Description |
1 |
Container Unscrambling & Feeding Sub-system |
|||
a |
Container Loader |
|
NA |
Load the container to container unscrambler |
b |
Container Unscrambler |
|
NA |
After unscrambling , the container will be orderly goes to next process |
c |
Container Feeder |
|
NA |
Temporary container stocking and feed to next process |
2 |
Container Cleaning Sub-system |
|||
a |
Water Washing Machine |
|
NA |
|
b |
Air-water Washing Machine |
|
NA |
|
c |
|
|
NA |
|
3 |
Filling Sub-system |
|||
a |
Automatic Engine Oil Filling Machine |
1H-ZLDG-4 |
1 |
Configure 4 Filling Heads |
4 |
Capping Sub-system |
|||
a |
Cap Unscrambler |
|
1 |
|
b |
Inner Stopper caper |
|
NA |
|
c |
Automatic Capping Machine |
1H-XG-II |
1 |
Configure 1 Capping Head |
5 |
Labeling Sub-system |
|||
a |
Automatic Flat Container Labeling Machine |
1H-TB-III |
1 |
2 sides labeling |
6 |
Code Printing Sub-system |
|||
a |
Inkjet Type Printing Device |
MP-200 |
1 |
|
7 |
Other Auxiliary Devices |
|||
a |
Conveyor |
|
1 |
Assume 10 meters to connect with different sub-systems |
b |
Automatic Containing Sealing Machine |
BIS-2800 |
1 |
To sealing the container before capping by aluminum foil. |
No |
Issue |
Description of Material / Brand |
1 |
Products Touching Parts |
Stainless Steel 304 as the standard configuration, 316,316L can be equipped subject to the client’s customization. |
2 |
Frame & Body |
Stainless Steel 304 |
3 |
Man-Machine Interface |
Weinview, Siemens |
4 |
Stepper/Servo Motor |
Teco, Delta |
5 |
Conveying Motor |
OTG Shanghai |
6 |
Programmable Logic Controller |
Delta, Siemens, AB |
7 |
Electric Components |
Schneider |
8 |
Protection & Relay |
Schneider |
9 |
Cylinder, Filter |
Airtac , SMC |
10 |
Sensor |
Autonics Korea |
Following documents are available, but not limited, to be provided upon the stage of purchasing
No |
Document |
Code |
Description |
1 |
Products Selection Guide |
SG |
To select or customize the suitable products for the clients upon the feedback of Selection Guide, which include project background, parameters and other client’s requirement |
2 |
Products Profile |
PP |
To enable the clients understand the overview of the products, Covers sections of Basic Features, Application, Construction, Typical Products, Approvals, and Optional Features |
3 |
Installation Instruction |
IN |
To explain the step of installation of the equipment, and include commissioning instruction as well |
4 |
User Manual |
UM |
To cover the content of Operation & Maintenance and Trouble Shooting |
Customization Philosophy
The product demonstrating may not perfectly meet your requirements, our philosophy is to customize your real need, To minimizing idle capacity and function. To supply you performance and price balanced products. Following are the factors shall be taken into account during customization:
No |
Issue |
Description |
1 |
Type of container to be filled |
1) Bottle, Jar or Pot and the what is the packing materials , like, plastic ,glass etc. 2) Size of container, Diameter/ Width, Height 3) Sealing or capping requirement, Need to specify the type and dimension of cap 4) Labeling Requirement |
3 |
Range of Filling |
To specify how many liters to be filled in one container, it is fixed volume or frequently change the volume of filling, if yes, need to specify the range. |
4 |
Filling Accuracy |
To specify the filling accuracy requirement for regulation compliance or filling materials cost saving |
5 |
Filling Speed |
To specify containers per hours. |
6 |
Automation Requirement |
1) Filling Material Loading , Products un-loading 2) Container sorting and feeding 3) Boxing Requirement |
7 |
Other Special Requirement |
To be advised |
Selection Guide
Selection Guides are available for circulation, contact us to get products selection and customization support.
Statement
- The pictures demonstrating in this profile represent products of range, and subject to the newest or customized design
- Due to the huge number of documentation updating, the data indicated in this profile may not be updated timely, Please contact with our customer service for newest version.
- The features or functions appear in this profile subject to the additional description of quotation
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