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Specifications
1.setting belttering system
3..cutting machine
4.dryer
Our gypsum board production line consists of an automatic batching system, plate type forming system, mixing machine, auto edge-adjusting, fixed length cutting, turnover transverse conveyor, transverse hot air drying system, auto tracking mechanism, humidity and temperature auto control device, automatic wrapping and binding device, auto packaging system, etc. The batching system features simple operation of 20 types of powder and slurry, and our gypsum board production line can automatically adjust metering and adding of each main and auxiliary materials. In order to keep abreast of the newest in technology, we've introduced hard-edge mixer and transverse wind dryer technology to make prototype, which was successfully applied to production lines (exported to America and Mexico). In addition, through learning from advanced American technology, we've succeed in testing natural gas direct-fired drying technology on production line(annual production: 15 million square meters) which is exported to Italian Gessi del Lago d'lseo Spa Company. To better improve the thermal efficiency of the dryer, our gypsum board production line uses recovery technology of waste heat, resulting in energy saving and environmental protection.
Detailed Information of Gypsum Board Production Line
1.1 Product Solution
Length: 1800~3600mm
Width: 900~1250mm
Thickness: 9.5mm~25mm
Through adjusting formula, the production line can also be used to produce waterproof and fireproof gypsum board.
1.2 Quality Standard
The quality of gypsum board conforms to GB/T9775-1999 standard. For example, main specifications of 9.5mm thick gypsum board should meet the following requirements:
| Net weight | ≤6.5 kg/m2 |
| Moisture content | ≤1% |
| Longitudinal breaking strength | ≥500 N |
| Transverse breaking strength | ≥180 N |
1.3 Output
1-50 million square meters/year, the gypsum board production line can also be customized to users' output requirements.
1.4 Material Balance Calculation (e.g.: 9.5mm Thick Gypsum Board)
| No. | Item | Actual Consumption (kg/m2) |
| 1. | Stucco | 5.8 |
| 2. | Cardboard | 0.42 |
| 3. | Modified Starch | 0.06 |
| 4. | Foaming Agent | 0.0089 |
| 5. | Accelerator | 0.15 |
| 6. | Retarder (if necessary) | 0.004 |
| 7. | Paper Fiber | 0.0556 |
| 8. | Adhesive Glue | 0.0022 |
| 9. | Water | 4.55 |
| 10. | Glass Fiber | 0.020 |
1.5 Manpower Requirement
| No. | Item | Person / shift | Shift / day | Person / day |
| 1 | Feeding | 1 | 3 | 3 |
| 2 | Dosing section | 1 | 3 | 3 |
| 3 | Forming section | 1 | 3 | 3 |
| 4 | Drying section | 1 | 3 | 3 |
| 5 | Edge trimming and stacking section | 2 | 3 | 6 |
| 6 | Laboratory | 1 | 3 | 3 |
| 7 | Mechanical and electric maintenance | 2 | 3 | 6 |
| Total | 27 persons | |||
JIEPU Gypsum Technology Company is a gypsum board production line manufacturer in China. Our gypsum board production line, which can be used to produce fireproof gypsum boards and water-resistant gypsum boards, is widely used in gypsum board plants. Due to the adoption of waste heat recovery technology, our production line is eco-friendly.
In addition, we also produce gypsum bock making machines, gypsum powder making equipment and plaster production lines etc. to suit your various needs. These products are GOST-R certified, and are well accepted by customers in the USA, Italy, Colombia, Russia, Iran, Azerbaijan, Mexico, India, the Philippines, and more.
We welcome you to contact us for more information!
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