Containerized Industrial Waste Water Treatment Plant MBR system

Containerized Membrane Bio Reactor
In domestic wastewater disposal, MBR processes can produce effluent of high quality enough to be discharged to coastal, surface or brackish waterways or to be reclaimed for urban irrigation. Other advantages of MBRs over conventional processes include small footprint, easy retrofit and upgrade of old wastewater treatment plants. It is possible to reduce the reactor volume to achieve the same loading rate. CEET Provides the submerged MBR(Curtain or Flat Sheet), where the membranes are immersed in and integral to the biological reactor.

Conventional Activated Sludge Process.
Recent technical innovation and significant membrane cost reduction have enabled MBRs to become an established process option to treat wastewaters. As a result, the MBR process has now become an attractive option for the treatment and reuse of industrial and municipal wastewaters, as evidenced by their constantly rising numbers and capacity.

Containerized Submerged MBR
Membrane bioreactors can be used to reduce the footprint of an activated sludge sewage treatment system by removing some of the liquid component of the mixed liquor. This leaves a concentrated waste product that is then treated using the activated sludge process.With the membrane directly immersed in the bioreactor, submerged MBR systems are usually preferred to sidestream configuration, especially for domestic wastewater treatment. The energy demand of the submerged system is much lower. In submerged configurations, aeration is considered as one of the major parameters in process performance both hydraulic and biological. Aeration maintains solids in suspension, scours the membrane surface and provides oxygen to the biomass, leading to a better biodegradability and cell synthesis.

Containerized MBR Configurations
CEET adopts the Flat Sheet or Curtain membrane , it can incorporate an online backwash system which reduces membrane surface fouling by pumping membrane permeate back through the membrane. In systems where the membranes are in a separate tank to the bioreactor, individual trains of membranes can be isolated to undertake cleaning regimes incorporating membrane soaks, however the biomass must be continuously pumped back to the main reactor to limit MLSS concentration increase. Additional aeration is also required to provide air scour to reduce fouling. Where the membranes are installed in the main reactor, membrane modules are removed from the vessel and transferred to an offline cleaning tank.

COD Removal & Sludge Yield
Simply due to the high number of microorganism in MBRs, the pollutants uptake rate can be increased. This leads to better degradation in a given time span or to smaller required reactor volumes. In comparison to the conventional activated sludge process (ASP) which typically achieves 95 percent, COD removal can be increased to 96 to 99 percent in MBRs . COD and BOD5 removal are found to increase with MLSS concentration. Above 15 g/L COD removal becomes almost independent of biomass concentration at >96 percent.

Nutrient Removal
Nutrient removal is one of the main concerns in modern wastewater treatment especially in areas that are sensitive to eutrophication. Like in the conventional ASP, currently, the most widely applied technology for N-removal from municipal wastewater is nitrification combined with denitrification. Besides phosphorus precipitation, enhanced biological phosphorus removal (EBPR) can be implemented which requires an additional anaerobic process step. Some characteristics of MBR technology render EBPR in combination with post-denitrification an attractive alternative that achieves very low nutrient effluent concentrations.

Anaerobic MBRs (sometimes abbreviated AnMBR)
Anaerobic processes are normally used when a low cost treatment is required that enables energy recovery but does not achieve advanced treatment (low carbon removal, no nutrients removal). In contrast, membrane-based technologies enable advanced treatment (disinfection), but at high energy cost. Therefore, the combination of both can only be economically viable if a compact process for energy recovery is desired, or when disinfection is required after anaerobic treatment (cases of water reuse with nutrients). If maximal energy recovery is desired, a single anaerobic process will be always superior to a combination with a membrane process.

Recently, anaerobic MBRs have seen successful full-scale application to the treatment of some types of industrial wastewaters—typically high-strength wastes.