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Help CenterPulley Wire Drawing Machine With Rolling Cassettes Plant
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Specifications
1.Low noise&Easy operate
2.High efficiency&Full automatic
3.Intelligent control
4.High quality
5.Economical and Practical
I. Composing of production line
Pay-off → Pulley type wire drawing machine → Horizontal take-up
II. Main technical parameters
No. |
Name |
Unit |
Line 1 |
Line 2 |
1 |
Name of machine |
|
LW-4/560 |
LW-9/560 |
2 |
Way of drawing |
|
Pulley-type |
Pulley-type |
3 |
Number of block |
|
4 |
9 |
4 |
Block diameter |
mm |
4 * φ 560 |
9 * φ 560 |
5 |
Way of timing |
|
AC frequency conversion timing |
AC frequency conversion timing |
6 |
Motor power |
KW |
4*30 |
9*18.5 |
7 |
Diameter of inlet wire |
mm |
φ6.5(φ6.5) |
φ4.0 |
8 |
Diameter of outlet wire |
mm |
φ4.0 |
φ1.6 |
9 |
Designed drawing speed |
m/min |
≤ 110 |
≤ 210 |
10 |
Way of control |
|
Total digital |
Total digital |
11 |
Material of inlet wire |
|
High & Medium & Low carbon steel wire |
High & Medium & Low carbon steel wire |
12 |
Way of pay-off |
|
Rotating wheel pay-off |
Rotating wheel pay-off |
13 |
Motor power of pay-off |
KW |
11 |
11 |
14 |
Way of take-up |
|
Φ630 horizontal spooler |
Φ630 horizontal spooler |
15 |
Operation direction |
|
From left to right |
From left to right |
16 |
Power source |
|
380V, 50HZ |
380V, 50HZ |
III . Instruction of wire drawing machine
1. Drive System
The way of transmission for wire drawing machine is by: Variable frequency motor + Narrow v-belt + Decelerator with hardness gear surface + Narrow v-belt to drive the block.
2. Block
Block is accurately founded by cast steel, re-tempering treatment after the rough processing, the work surface of block is welded by wear-resisting piano wire then sprayed with carbide tungsten, then finish machined by a grinding machine. The block working surface rigidity is over HRC60. The inside surface of block is sprayed with Aluminum.
Block inside adopts narrow gap type water cooling while block outside adopt concentrate air cooling. All blocks are fixed with leaning rollers.
3. Die box
All are normal die boxes(die dimension should be offered by client). Die box is cooled directly by water.
Tuning roller is driven by cylinder. Die box can be adjusted up to down, front to back, left to right agility and can be fixed. The screw in top and nut for die box are both made of tin bronze. Hard alloy made direction guiding die is fixed at die box inlet.
4. Gearbox
The chief bearings for gearbox with hard gear surface adopt products from Japanese NSK. All gearboxes are filled with VG220 compound gear oil before leaving factory.
5. Safety cover
On the top of each block there is a safety cover, which needs to close before the equipment start up. If the cover is open, the equipment can only run in slow speed. The safety cover has covered the total front of operation side and have daylight lamp inside for illuming use. Safety cover is controlled by spring.
6. Lubricating
Electric driven grease pump is fixed, which can automatically fill oil into the chief shaft bearing of block.
7. Take-up
The coiler take-up adopts frequency conversion motor drive, to achieve no-parking taking up. There are two rows of slide rail on the bottom of bearing frame, to easy to replace the frame. (The size of bearing frame is provided by the user).
General description:
The rolling cassette plant equipped with carbide die (cassette) instead of fixed wire drawing die, it is installed upon the straight line wire drawing machine, the cassette matched with angular cutter gear and mump lubricate system, to produce the low carbon, middle carbon and high carbon steel wire, also can produce the copper, aluminum and titanium, it increased the drawing and rolling speed.
Technical parameter:
Capstan dia. : 600mm
Incoming wire dia.: 6.5mm, 6.0mm and 5.5mm
Outgoing wire dia.: 3.5-5mm
Total compressibility: 85%
Wire roller speed: 10m/s
Single motor power: 35 KW
Capstan number: according to the inlet wire diameter and outlet wire diameter
Gear description: Angular milling gear
Lubrication of gears and bearings: Oil pump compulsion lubrication
IV. Photos of wire drawing machine
In order to guarantee the customers are able fully to operate the machine, if the customer need, we can help customer training, includes:
(1) Correct operating mode
(2) Correct maintenance way
(3) Remove simple proble
All the products of our company have already been widely used in metal products area.
Any doubt Please contact us.
helen ZOU
mobile:13921534531
Send Inquiry to This Supplier
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