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Plastic & Rubber Machinery used tyre pyrolysis plant to fuel oil
Plastic & Rubber Machinery used tyre pyrolysis plant to fuel oil
WJ-9 waste tire/plastic/rubber pyrolysis plant with capacity 16 T/D, continous running for 2 hours per day, equipmented with safety device(alarm for over temperture and pressure, auto pressure releasing system, extra gas recycling system, fire fighting decvice) and advaced dedusting system(dust chenical removing tank, ceramic ring filtering system and alkali sprayers), which will guarantee safety and no pollution in production.
Details:
♦ Basic configuration with mature manufacturing, installation and operatinf technology.
♦Auto tire shredding system, auto feeding and carbon/stell discharging system.
♦Totally sealed to forbid gas/odor leaking out
♦ Rotary running that ensure the heating is efficient and energy saving.
♦ Convenient to feed material.
♦ High efficient tubular condensing system.
♦ Last heat insulating layer with longer service time.
Put the raw material into the reactor, and then heat the burner. The oil gas from reactor will be separated in the manifold. The heavy oil gas will drop down and be stored in the slag oil tank, while the light gas will rise up to the condenser. After cooling, gas turns into liquid and flows to the oil tank. The remained gas that cannot be liquified will enter the hydroseal, and then return to the burner to be burnt after the edulcoration and desulfuration.
| Raw materials | Oil yield rate |
| PE | 95% |
| PP | 90% |
| PS | 90% |
| Plastic cable | 80% |
| Submarine cable | 75% |
| PC | 70% |
| Plastic bag | 50% |
| ABS | 40% |
| Leftovers of parper | Wet 15-20%, dry 60% |
| big tire | 45-50% |
| small tire | 35-40% |
| house garbage | 35-50% |
| rubber cable | 35% |
| sole | 30% |
| PVC | 30% |
| PET | NA ( Recommend plastic pellet machine) |
| The serial number | Fuel | Burning auxiliary tool |
| 1 | Coal | Fire bar |
| 2 | Firewood | Fire bar |
| 3 |
Oil (fuel oil, tyre oil, Plastic oil, heavy oil, etc.) |
The fuel spray gun |
| 4 | Natural gas | The fuel spray gun |
| 5 | Electricity | Electric stove wire |
| 6 | Carbon black pellet |
Our company can provide this kind of granulation equipment |
| The serial number | Name | Use |
| 1 | Tyre oil |
(1) Can directly to sell (2) Can use our distillation equipment for gasoline and diesel (3) Can be used as a fuel |
| 2 | Carbon black |
(1) Can directly to sell (2) Can use carbon black refining equipment to make fine carbon black (3) Can use the carbon black particle granulation equipment |
| 3 | Scrap steel wire |
(1) Can directly to sell (2) Can use hydraulic baling press do produce piece of easy transportation and storage |
| 4 | Oil gas |
(1) Can pass gas spray gun used as fuel (2) Excess gas can be storage system storage |
Note:
Different materials can use the same machine, mainly the cracking process is a little bit different,
Our technician will be sent to guide your operation,installation and commissioning for free.
We can test the oil yield rate for if you send us the raw materials you need to process.
Item |
Content |
||
Input-raw materials |
Waste Tire/Plastic/Rubber; Medical Waste |
||
Output-end products |
Fuel Oil, Carbon Black and Steel Wire |
||
Fuel to heat the reactor |
Coal, Fuel Gas, Fuel Oil, wood, etc |
||
Model |
BLJ-06 |
BLJ-10 |
BLL-16 |
Reactor size (L*W) |
6000mm*2200mm |
6200mm*2800mm |
7100mm*2800mm |
Capacity/D |
6T/D |
8-10/D |
16T/D |
Power |
24KW |
30KW |
54KW |
Space for Machine(L*W*H) |
30m*10m*10m |
30m*10m*10m |
40m*10m*10m |
Steel Thickness of Reactor |
12mm |
16mm |
16mm |
Life time |
5-8years |
||
Reactor Structure |
Horizontal & Rotary |
||
Heating Mode |
Combination of direct and indirect heating |
||
Cooling Mode |
Environmental Water Cooling |
||
Pressure |
Normal Pressure |
||
Workers Needed |
2-3 Workers Per Shift |
||
Oil Yield Rate |
50%(differ according to different raw materials) |
||
Working Form |
Continuous/Batch |
||
1.The first in the world to have created the new heating structure that combined the advantages of burning the reactor and heating the main reactor by hot air.
2.The technology of avoiding the reactor of being burnt through by reforming the furnace, which will lengthen the life span of the main reactor for 2 to 3 years which saves quite amount of money for customers to maintain and update the continuous and batch used tire pyrolysis equipment, and reduces the rate of depreciation of WJ-6 tire recycling equipment.
3.The technology of improving the oil output by another 5% with the same machine.
1.Totally sealed reacting system, and slag discharging system, which prevent odor and ash releasing out.
2.Extra gas purifing system, remove chemical and impurity then recycle it into furnace for heating, clean and energy recycling.
3.6 generation hot some cleaning system, configured with filtering tank, liquid cleaning chamber, liquid sprayers and chimney, make emission meet EU standard. Please refer the scene picture of our Turkey factory:
1.Latest heating system, combined hot smoke heating and fire directly heating. improve heating effeciency for 20% and save energy for 15-20%.
2.New designed reactor case, with particular thermolith and asbestos cover. Increase life time and make reactor get heated uniformly.
3.Specific reactor case cover, keep kcal from transmited to air in workshop.
1.Auto alarm system for over temperature and pressure.
2.Auto pressure releasing system to keep emergency situations into safty.
3.Auto operating control panal keep operator from high risk area.
Runing plant in Malaysia 2015
Runing plant in Jordan 2015
We have export our waste pyrolysis plant for over 30 countries and areas, for instance: India, Malaysia,Pillippines,Indonrsia, Thailand, Vietnam,Paskistan,South Africa, Jordan,Turkey, Poland, Russia, Canada, South Korea, Peru, Colombia...
I f you need more informations, please fell free to contact us.
1.Design the installation drawings according to your site
2.1 year warranty, engineers available to service at any time.
3.Periodical call visit, to make sure there is no problems of the equipment.
4.Design specific maintainence program according to different situation of your plant.
5.For each set of waste plastic pyrolysis oil refining system, one technician will be sent to guide your installation, test the machine and train your workers. Besides, we will provide one month's service for free. After one month, the salary for the technician will be USD65.00/day.
We, Beston
(Henan) machinery Co.Ltd., are one of the professional manufacturers specializing in pyrolysis machine,oil distillation machine and carbon black processing machine. Having been in this field for 15 years, we promise that our convert waste plastic to oil plant adopts highly advanced technonogy and has the features of increasing oil output 5%, saving energy 30%, protecting the environment and ensuring safety 100%.
1. How many tons per day can your systems process?
For our tire pyrolysis machine, we have 3 standard models.
Batch system: Model WJ-6(6T/D); Model WJ-8(10T/D); Continuous system; Model WJ-9(20T/D);
For our continuous waste tire pyrolysis plant is configured with tyre shredder system, auto feeding system, auto carbon&steel discharging system. The plant can be fed material and discharge carbon & steel automatically and sealed, under 350 degree temperature.
*1-. About our 20 tons continuous waste tire pyrolysis plant, it can work continuously with scheduled maintenance(once one or two weeks). So the plant can work 25 days per month.
*2-. The operating details for 20 tons per day: first feeding(5 tons material)→pyrolysis process→second feeding(5 tons material)→pyrolysis process→slag discharging for 2 hours→third feeding(5tons material)→pyrolysis process→the last feeding(5tons material)→slag discharging totally. And for20 tons capacities, about 24 hours will be needed in total.
2. I need to know the Quality of the Fuel Oil and Carbon Black produced. I need chemical test/analysis reports for both.
Enclosed the SGS report of fuel oil and carbon black in the file, pls check.
3. Will it process tires whole or shredded tires only?
Batch system: Model WJ-6(6T/D); Model WJ-8(10T/D); Continuous system; Model WJ-9(20T/D);
For our Manual system, if the diameter of the whole waste tire is under 1.2m, we could process the whole tire directly. While, for our continuous system, beforeprocessing them, we need to using the tire shredder to cut the whole waste tire into piece—30cm-50cm, then using the auto feeding system to send them into the reactor to process.
4. What is the total operational space, including maintenance clearances required per each system?
The smallest occupied area of Model WJ-6(6T/D) or Model WJ-8(10T/D) is 10m*30m*10m(L*W*H), while the smallest occupied area ofModel WJ-9(20T/D) is 10m*40m*10m(L*W*H).
Generally the size of 2000 square meters for the factory is enough. If it is convenient, could you send us the layout of your factory, then based on the layout of your factory, we could design the layour of the whole production line for you.—Comment from our engineer.
Plastic & Rubber Machinery used tyre pyrolysis plant to fuel oil
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