brick factory industrial tunnel oven, gas tunnel oven

brick factory industrial tunnel oven, gas tunnel oven   

tunnel oven used project technical details

1. Sintering bricks are produced by using clays as raw materials and adopting two-time setting and baking processes, that is Semi-stiff Plastic Extruding Process;

 Drying in the Tunnel Drying Chamber Process and Baking in the Tunnel Kiln Process.

2. Main equipment has box feeder, primary roller crusher, fine pulverizing grinder, double shaft mixer, reversible belt conveyor, multi-buckets excavator, mixing and extruder, double stage vacuum extruding machine, tunnel dryer, tunnel kiln.

3. Tunnel kiln adopt large section with inner width of 3.4 meter, it is designed as a flat ceiling structure with refractory bricks.

 Considering bricks can not have black center and patterns, the firing fuel source is major by inner-mixing-coal, outer-casting-coal as replenish, the heat should meet the firing technology requirement.

 This kiln is suitable for firing products with 1600-2600KJ/Kg.

4. Tunnel kiln has smoke-releasing system, recycling system, waste-heat recovery system, cooling system and pressure balancing system.

This kiln has following features: large section, high yield, small section temperature difference, good heat preservation effect.

Meanwhile, the kiln auto-control system is equipped to ensure the baking heat parameters are stable, so the firing quality is guaranteed.

Technological Process

Clay

                     ↓      

                       Loader

                     ↓      

Box feeder

↓    

               Belt conveyor

↓    

De-ironing

         ↓

Primary roller crusher

↓

Belt conveyor

↓

Fine pulverizing grinder

↓                            

    Belt conveyor

↓             Water added

Double shaft mixer

↓

Revertible warehouse Rubber Conveyor

↓

Ageing House

↓

Multi-bucket Excavators

↓

Box Feeder

Adding Water       ↓

                  Mixing Extruder

↓

De-ironing   Belt conveyor

↓       Water Added

       Double-stage Vacuum Extruder          

                         ↓                        Waste

               Automatic column cutter      

↓    

Automatic brick cutter            

↓

Green brick distribution conveyor

↓

Manual setting on drying cart

↓

Ferry pusher

↓

Tunnel dryer

↓  

Ferry car

↓

Manual unloading from drying cart

↓

Hydraulic Stepper

↓                  

Manual setting on kiln cart

↓

Carriage return tractor                  Afterheat

↓

Kiln entrance Ferry Cars

↓              

Tunnel kiln pusher

↓

Tunnel Kiln

↓

Outlet Pulling Machine

↓

Ferry cart

                                           ↓

Manual unloading from Kiln cart

↓          

Finished brick yard 

In- sale service:

1.Controlling the quality and systems.

2.Helping the customer realize their dreams

3.The technicians direct the installation and debugging on the spot

4.Helping arrange the equipment and machinery regular maintenance

5.Guiding the customers into the business frontier and profiting from them

6.Setting the quality control and regulations of production management

General Description:

About Our products:

The full-automatic brick making machine is mainly used in blank-firing tunnel kiln's hydraulic transmission, electrical control.

The full-automatic brick machine machine is formed by walking car,chuck, sub-billet,units,lifting guide rod,rail,hydraulic system and electrical system,etc.;

with high efficiency energy-saving, easy maintenance, low cost, stable and reliable characteristics.

Our full-automatic brick setting mchine is used for first blank-firing and the secondary-firing. 

When the grouping brick(wet blank, dry blank) square are lifted up automatically, the clip billet head rotated freely.

Through this way,it can set wet and dry blank in the corresponding position flexibility and fatly.

This cutting machine is applied for any specification kiln type.

Our production equipments

1. highly efficient energy-saving,

2 compact structure,

3.automation,

4.simple maintenance,

5.stable and reliable,

6.low-cost advantages,

which can satisfy the different needs of the large, medium and small-scale brick-making manufacturers;

are clay, shale, coal gangue, fly ash and other raw materials ideal brick-making equipment.

At the same time, our factory can also provide users with the technology of buliding circle kiln, drying room, tunnel kiln, drying road and so on.

Our brick making machine service:

Aftersale service is an important part in our brick machine industry, after 26 years, we have much more 

experience to support our buyer of brick machine.

We provide the following service:

1. Provide customers with various brick making equipments, 

2. provide services like process design, kiln design, workshop design 

3. Also, we have a professional team of engineers to do clay brick machine installation, training workers, imparting 

technical instruction to our buyers,

4. After brick machine running, we have special after-sale service department to provide spare parts, machine problem fixing.

.

1. Q: How many kinds of Brick machine can you supply?

A: We can supply more than 30 kinds of Brick machine with different capacity from

2000 to 30000 bricks per hour (based on Chinese brick size)

Non-vacuum brick machine series are: JZ250.300, 350,400.

Single Stage Vacuum brick machine: DZK26, 28, 30,35,40,45

Compact Double stage vacuum brick machine:

JKR series: JKR30, 35,40,45,50

JKRL series: JKRL35, 40, 45, 50

Double stage vacuum brick machine:

JZK series: JZK35, 40,45,50,55

JKY series: JKY50, 55, 60, 70.80,90

2. Q: How much land area and how much investment do we need to open one clay brick plant?

A: Different daily capacity need different area and investment, we would give you suggestions after getting your message to us.

3. Q: How our brick machine works? Can you supply video?

A: Yes, the following video link:

JZ300 Non-vacuum clay brick producing line:

http://youtu.be/sjg7GsfcYfk

JKR30 Vacuum clay brick production line with brick separator:

http://youtu.be/TBgEnsWOGyM

JKRL35 Vacuum brick production line with unloader and brick loading cars:

http://youtu.be/IQtzh_pjcxA

JKR40 Vacuum Clay block making machine:

http://youtu.be/jZmoW49xtF8          http://youtu.be/qOCe79N43ns

JKRL45 Vacuum Clay brick production line with auto brick loading cars:

http://youtu.be/3DCR2rR_wYA

JZK50 Vacuum Clay brick producing line with dryer and hoffman kiln:

http://youtu.be/h-m4Vnq8v3c

JKY60 Auto brick production line with tunnel kiln and dryer:

http://youtu.be/8R_XzKkDySU