Rapid Prototype

Specifications

CNC Plastic, CNC Aluminum, CNC Stainless Steel, SLA, Cast Urethanes, Vacuum casting, RIM, Laser, sheet metal, sheet metal, PCBA.

We can make a wide range of prototypes covering CNC Plastic, CNC Aluminum, CNC Stainless Steel, SLA, Cast Urethanes, Vacuum casting, RIM, CNC Machining, Laser cutting, Stereo lithography, stamping, bending, sheet matal, Etch,etc. General materials used are ABS, PP, Acrylic, PC, PU, silicon, Acetal, Nylon, PU Foam, aluminum, zinc, steel, stainless steel, sheet metal, speaker mesh. We can also handle electronic prototype like PCB or PCBA as well.
We can ensure you of good quality, high precision, nice surface finishment, quick delivery and competitive price. The professional inspection report will be submitted for approval before delivery.

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Specifications:

Material: NAK80, S136, P20 SO ON, ABS PE PC PVC 
Standard: HASCO,STACK,DME,PCS.. 
delivery time :30days 
ISO9001:2000 OEM&ODM

 Why choose us?:

1. More than 30-years experience.

2. ISO9001:2000 certificated.

3. Competitive price with high quality.

4. More than 50 machines support to run the business.

5. Custom R&D program coordination.

6. Expert technicians.

8. Diligent and loyal workforce.

9. Up-to-date software.

10. International standards, SAY, HASCO, DME, MISUMI, etc

11. Well-rounded after service.  

 

Important Note:

1. The injection mould is customized for our clients.

2. We do not sell ready-made injection mould, but custom injection mould. So, no price list available.

3. Quotation available after discussion on requirements and design.

 

What’s our Injection Mould experiences?:

1. Multiple cavities Injection Mould

2. Insert Injection Mould

3. Multiple slider action Injection Mould

4. Sandwich Injection Mould

5. Hot runner system

6. Injection Mould with international standard, like HASCO, etc.

7. Other custom Injection Mould

  

How To Custom My Own Injection Mould? 

STEP	DETAIL
1.Enquire /Quote	Discuss with customer after received buyer’s samples or drawings.
2.Negotiation	Quality,Technique requests,Mould material,Price,Delivery time,Payment,etc.
3.Place order	Sales contract + proforma invoice.
4.prepaid	Customer T/T deposit  to us to start to design mould.
5.Mould design	We will communicate&exchange the opinion with customers during making drawing according to the sample.
6.Design confirmation	Send mould drawing to customer for confirmation.
7.Mould processing	Start to manufacture, we will sent photos  to show tooling process.
8.Sample confirm	Send the sample or as negotiation.
9.Mass production	If customers need mass production plastic products, We can also offer.

 Description :

Mould Base	LKM,HASCO,DME
Cavity/core material	2738,2343,S130,2344,718,8407,S136,P20,KD-61,NAK80,H13 ect
Cavity QTY	Single-cavity/Muti-cavity
Runner	cold/hot runner
Gate	Submarie gate,side/edge gate
Mould lifetime	500,000 shots
Plastic part material	PC,PA,ABS,PVC,PA66,TPE,SAN,POM.etc
Lead time	20-40days based on different products
Package	Wooden cases or cartons
Port	Shanghai
Design sofeware	UG/CAD/PROE

 

How We Qualify Injection Mould:

After enquiry received, our engineers will analyze the drawing or samples and exchange the opinion about the potential difficulty or invisible problem. If needed, we will suggest right solution accordingly to make good plastic products while cutting cost.

Our quotation will be worked out after the initial mould design or products requirements are clear. In another words, both of two parties will understand whether the project is workable and what the right solution is before the price come out.

 After order confirmed and the deposit received, our engineer will offer an analysis, in which customers will get the information including gate location, ejector pin location and other design details. For complex products, or large size products, especially those need hot runner, we will adopt mold flow analysis which can predict the potential defective or flaw, by simulating the injection molding processes, as shown in the picture below. In this way, customers will know the product condition before the mould making. Only after design approved, mould making can be started.

 During the mould making process, we will apply the precision machines, for example, CNC machining, EDM, wire-cutting, especially, the 2.5 dimension measuring to check the electrode, parts, and products. In this way, we will find out the unexpected mistake in advance. In another words, it allows us to provide the good quality while saving the time and cost.

 Our in-house injection department will test the mould by injecting the samples. The final qualified samples will be sent out to customers for approve.