Skid-mounted Evaporator With 0.5-2T/H Capacity and Ex-proof Design for Chemical Plants
Product Spotlights
Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents the Skid-mounted Evaporator with 0.5-2T/H Capacity and Ex-proof Design, a robust solution engineered specifically for demanding chemical plant environments. As a leading manufacturer since 2015 with a 10,000-30,000 square meter factory and over 200 skilled employees, we combine years of expertise with advanced manufacturing to deliver reliable evaporation systems. This unit is designed to handle corrosive and hazardous liquids safely, offering compact skid-mounted construction for easy installation and maintenance while meeting strict safety standards.
Our evaporator integrates explosion-proof electrical components and robust structural design to operate safely in volatile atmospheres. With a processing capacity ranging from 0.5 to 2 tons per hour, it is ideal for concentrating wastewater, recovering valuable chemicals, or reducing waste volume in chemical production lines. The system is fully customizable to match your specific process requirements, ensuring optimal performance and energy efficiency.
Key Features & Technical Specifications
- Skid-Mounted Design: Pre-assembled on a steel base frame, reducing installation time and site work. Compact footprint suits space-constrained plants.
- Ex-Proof Compliance: All electrical components (motors, controls, junction boxes) are rated for hazardous locations (e.g., Zone 1, Zone 2). Optional ATEX/IECEx certification available upon request.
- High Efficiency Evaporation: Utilizes falling film or forced circulation technology to achieve up to 95% thermal efficiency, minimizing energy consumption.
- Wide Capacity Range: 0.5–2 T/H evaporation rate, adjustable via variable frequency drive to match fluctuating feed volumes.
- Corrosion-Resistant Materials: Standard wetted parts in 316L stainless steel; optional Hastelloy, duplex stainless steel, or PTFE lining for aggressive chemicals.
- Automated Control: PLC-based system with touchscreen HMI for real-time monitoring of temperature, pressure, flow rate, and liquid level. Remote monitoring and data logging available.
- Multiple Heating Sources: Compatible with steam, electric heating, thermal oil, or waste heat recovery, offering flexibility for existing plant utilities.
- Low Maintenance: Easy-access design with quick-opening covers and self-cleaning options to reduce downtime.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 0.5 – 2 T/H (customizable) |
| Operating Temperature | Up to 150°C (depends on media) |
| Operating Pressure | Atmospheric or vacuum (optional) |
| Explosion-proof Rating | Ex d IIB T4 (or higher, customizable) |
| Heating Method | Steam / Electric / Thermal Oil |
| Material (Wetted Parts) | 316L SS / Hastelloy / PTFE-lined |
| Control System | PLC + HMI (Siemens, Allen-Bradley, or others) |
| Power Supply | 380V/50Hz (customizable for other voltages) |
Customer Benefits
- Enhanced Safety: Ex-proof design protects personnel and equipment in flammable/explosive environments, reducing risk of accidents.
- Operational Flexibility: Skid-mounted unit can be relocated easily within the plant or to different sites, supporting modular production expansion.
- Cost Savings: High thermal efficiency lowers energy bills; low maintenance and long service life reduce total cost of ownership.
- Compliance Ready: Engineered to meet international standards (ISO, HACCP, etc.) and can be customized to comply with local regulations.
- Rapid Deployment: Pre-assembled and factory-tested, the evaporator arrives ready to connect to utilities, cutting installation time by up to 50%.
Trust & Reliability
As a certified manufacturer with ISO9001, ISO14000, OHSAS18001, and HACCP certifications, Qingdao Conqinphi Environmental Technology Group Co., Ltd. has supplied environmental equipment to over 50 countries across North America, Europe, Asia, Africa, and Oceania. With an annual export value exceeding US$10 million and a dedicated R&D team of 30+ engineers, we ensure every skid-mounted evaporator undergoes rigorous quality control. Our after-sales support includes remote diagnostics, on-site commissioning, and a 12-month warranty, backed by a 24/7 technical hotline. Choose our evaporator for a reliable, safe, and efficient solution that chemical plants trust worldwide.
Frequently Asked Questions (FAQ)
-
Q: What types of chemical liquids can this evaporator handle?
A: It is suitable for a wide range of aqueous solutions, including acidic, alkaline, and saline waste streams. For highly corrosive or viscous media, we offer material upgrades and customized designs. Please consult our sales team for specific compatibility. -
Q: Is the explosion-proof design certified?
A: Our standard design meets Ex d IIB T4 requirements. We can also provide units with ATEX, IECEx, or other local certifications upon request. Please specify your required zone and gas group during inquiry. -
Q: What is the typical lead time?
A: Standard models are typically delivered within 30–45 working days after order confirmation. Customized units with special materials or certifications may require 50–70 working days. -
Q: Can the capacity be adjusted for variable feed rates?
A: Yes, the evaporator is equipped with a variable frequency drive (VFD) on the feed pump, allowing the evaporation rate to be adjusted between 50% and 110% of the rated capacity to match fluctuating production needs. -
Q: What maintenance is required?
A: Routine maintenance includes periodic inspection of seals, gaskets, and electrical components. The self-cleaning option reduces scaling, and the easy-access design simplifies visual inspections. A detailed maintenance manual is provided with each unit. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and operator training for an additional fee. Remote guidance via video call is also available. Our team can assist with commissioning to ensure smooth startup. -
Q: What is the warranty period?
A: Our standard warranty is 12 months from the date of shipment or 18 months from the date of delivery (whichever occurs first). Extended warranty options are available upon request. -
Q: Can the skid-mounted evaporator be used outdoors?
A: Yes, the unit is designed with weather-resistant coatings and can be installed outdoors, provided the electrical enclosures are rated appropriately. We can also supply a weatherproof canopy as an option.
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