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Qingdao Conqinphi Environmental Technology Group Co., Ltd. proudly presents our Customized Multi-Effect Evaporator with CIP Cleaning System, engineered to meet the most demanding industrial evaporation needs. As a trusted manufacturer since 2015, we combine over 8 years of expertise with a 10,000-30,000 m² factory and a dedicated team of 201-300 professionals to deliver high-efficiency, energy-saving solutions. This evaporator is designed with an integrated CIP (Clean-in-Place) system for minimal downtime and maximum hygiene, and its construction follows ISO 9001 and ISO 14000 compliant design principles, ensuring reliability and environmental responsibility. Whether you need to concentrate chemicals, treat wastewater, or recover valuable solvents, our multi-effect evaporator offers a flexible, customizable platform that reduces operational costs while boosting throughput.
Our evaporator stands out due to its advanced multi-effect design, which recycles vapor energy across multiple stages to significantly lower steam consumption. The integrated CIP cleaning system automates the cleaning process, eliminating manual disassembly and reducing labor costs. With PLC automatic control and a user-friendly HMI interface, operators can monitor parameters in real time and adjust settings for optimal performance. Below are key technical specifications:
| Parameter | Details |
|---|---|
| Evaporation Capacity | 500 L/h – 50,000 L/h (customizable) |
| Number of Effects | 2 to 7 effects (optimized for energy efficiency) |
| Material of Construction | Stainless Steel 304 / 316L (option for duplex) |
| Heating Source | Saturated steam (0.3-0.8 MPa) or thermal oil |
| Control System | PLC + HMI (Siemens or Mitsubishi optional) |
| CIP Cleaning | Automated spray balls and recirculation pump |
| Design Standards | ISO 9001, ISO 14000, QS9000 compliant design |
| Operating Temperature | 60°C – 120°C (adjustable per process) |
Key Features & Benefits:
- Energy Efficiency: Multi-effect design reduces steam consumption by up to 70% compared to single-effect units. Each additional effect lowers energy use by roughly 10-15%.
- Automated CIP Cleaning: The built-in CIP system cleans heat exchanger surfaces automatically, preventing fouling and maintaining high heat transfer coefficients. This reduces downtime and extends equipment lifespan.
- Customizable Configuration: We offer flexibility in the number of effects, material grades, control logic, and auxiliary equipment (e.g., condensers, vacuum pumps, feed pumps). The evaporator can be tailored to handle corrosive, viscous, or scaling liquids.
- Robust Construction: All wetted parts are made of high-grade stainless steel, with precision welding and surface finishing to ensure corrosion resistance and easy cleaning.
- Intelligent Control: PLC with touch-screen HMI enables real-time monitoring of temperature, pressure, flow rate, and concentration. Alarms and automated shutdown protect the system.
- Compact Footprint: Skid-mounted design saves floor space and simplifies installation. The unit arrives pre-piped and pre-wired, ready for connection to utilities.
- Versatile Applications: Ideal for industrial wastewater treatment (e.g., from chemical, pharmaceutical, food, and textile industries), brine concentration, zero liquid discharge (ZLD) systems, and solvent recovery.
Our manufacturing facility in Qingdao, China, spans over 10,000 m² and is equipped with advanced CNC machinery, automatic welding robots, and testing labs. With an annual export value of US$10 million – US$50 million, we serve clients across North America, South America, Europe, Southeast Asia, Africa, and the Middle East. Our products have earned certifications including HACCP, TL900, SA8000, ISO9001, ISO14000, and OHSAS18001, demonstrating our commitment to quality, safety, and environmental management. Every evaporator undergoes rigorous performance testing and pressure testing before shipment.
We understand that each project has unique requirements. Our engineering team works closely with you to design the optimal multi-effect evaporator that meets your specific evaporation capacity, feed characteristics, and budget. We provide detailed process flow diagrams, P&IDs, and 3D layouts. After-sales support includes remote troubleshooting, spare parts supply, and optional on-site commissioning. Contact us today for a customized proposal – your ideal evaporation solution is just one inquiry away.
Frequently Asked Questions (FAQ)
Q1: What is the typical payback period for a multi-effect evaporator?
A: Depending on energy savings and capacity, many clients see a payback period of 12-24 months due to reduced steam consumption and labor costs.
Q2: Can the evaporator handle high-fouling wastewater?
A: Yes, we can design with larger tube diameters, special flow patterns, and enhanced CIP cycles to mitigate scaling. Optional forced circulation configuration is available for heavy fouling.
Q3: Do you provide installation and commissioning services?
A: We offer optional on-site commissioning and training by our experienced engineers. Remote technical support is also provided via video call.
Q4: What is the lead time for a customized evaporator?
A: Typical lead time is 60-90 days after design approval, depending on complexity and capacity. Rush orders can be accommodated.
Q5: Are your evaporators compliant with international standards?
A: Yes, our design follows ISO 9001, ISO 14000, OHSAS 18001, and other relevant standards. We can also comply with ASME, PED, or GB code upon request.
Q6: How does the CIP system work exactly?
A: The CIP system recirculates cleaning solution (e.g., caustic or acid) through the evaporator at controlled temperature and flow, removing deposits without disassembly. The cycle is fully automated via PLC.
Q7: Can I test my sample liquid before purchasing?
A: Absolutely. We offer lab-scale testing at our facility or provide a rental pilot unit for on-site trials. This ensures the design matches your liquid properties.
Q8: What warranty do you offer?
A: We provide a standard 12-month warranty from the date of commissioning, covering manufacturing defects. Extended warranties are available upon request.
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