Mother Liquor Drying System With Mill Test Report Long Service Life After-Sales Support
Product Spotlights
Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer established in 2015, we specialize in providing high-quality mother liquor drying systems that combine efficiency, durability, and comprehensive after-sales support. Our system is designed to handle various industrial mother liquors, ensuring optimal moisture removal while preserving product integrity. Each unit comes with a Mill Test Report to guarantee performance, and we back it with long service life and reliable after-sales service to minimize downtime and maximize your production.
Key Features & Benefits
- Robust Construction: Made from high-grade stainless steel (optional grades available) to resist corrosion and withstand harsh operating conditions.
- Advanced Drying Technology: Utilizes spray drying or vacuum drying methods to achieve uniform particle size and low residual moisture content.
- PLC Automatic Control: Touch-screen interface with real-time monitoring, data logging, and remote access capability for easy operation.
- Energy Efficiency: Designed with heat recovery systems to reduce energy consumption by up to 30% compared to conventional dryers.
- Mill Test Report Included: Each system is factory-tested, and the report certifies the performance parameters, ensuring compliance with your specifications.
- Customizable Capacity: Ranges from 50 L/h to 2000 L/h, with tailored solutions for specific mother liquor viscosity and solid content.
- Long Service Life: Heavy-duty components and preventive maintenance support ensure operational lifespan of 15+ years under normal conditions.
- Comprehensive After-Sales Support: 24/7 technical hotline, on-site installation guidance, spare parts availability, and annual maintenance contracts.
Technical Specifications (Example Model: CDM-500)
| Parameter | Value |
| Evaporation Capacity | 500 L/h |
| Inlet Temperature | 150°C – 250°C (adjustable) |
| Outlet Temperature | 70°C – 100°C |
| Power Consumption | 45 kW |
| Compressed Air | 0.6-0.8 MPa |
| Dimensions (L×W×H) | 5.5m × 2.8m × 4.2m |
| Weight | 3,500 kg |
Detailed Product Description
Our mother liquor drying system is engineered to efficiently convert liquid mother liquor into dry powder or granules, suitable for subsequent processing or direct packaging. The system integrates a feed pump, atomizer (or vacuum chamber), heating unit, cyclone separator, and bag filter to ensure high recovery rates and low emissions. The PLC control system allows for precise adjustment of temperature, feed rate, and air flow, ensuring consistent product quality. The mill test report provided with each unit confirms the system's performance under your specific operating conditions, giving you confidence in the equipment's reliability.
The system is applicable for a wide range of industries, including chemical processing (e.g., crystallization mother liquor), pharmaceutical intermediates, and food ingredients (e.g., juice concentrate drying). Key advantages include:
- High Recovery Rate: Cyclone + bag filter design achieves >99% product recovery.
- Low Maintenance: Easy-access design for cleaning and minimal wear parts.
- Safety Features: Over-temperature protection, pressure relief valves, and emergency stop.
- Customizable Options: Explosion-proof configuration, sanitary design for food/pharma, and CIP cleaning systems.
Trust & Assurance
Qingdao Conqinphi Environmental Technology Group Co., Ltd. has been a trusted manufacturer since 2015, with a factory spanning 10,000–30,000 square meters and a dedicated team of 201–300 employees. Our annual export value exceeds US$10 million, serving markets across North America, Europe, Southeast Asia, and beyond. We hold multiple certifications including ISO9001, HACCP, and OHSAS18001, reflecting our commitment to quality and safety. Each drying system is rigorously tested before shipment, and we provide comprehensive after-sales support, including spare parts inventory, remote troubleshooting, and on-site training. With our long service life and reliable performance, you can count on us to be your partner in efficient drying solutions.
Frequently Asked Questions (FAQ)
1. What is a mother liquor drying system used for?
It is specifically designed to dry concentrated liquid residues from chemical reactions, crystallization, or extraction processes, converting them into a free-flowing powder for easy handling, storage, or further processing.
2. How does the Mill Test Report ensure quality?
The Mill Test Report provides certified data on the system's performance, including evaporation rate, moisture content, and particle size distribution, conducted under factory conditions. This ensures the unit meets your specified requirements before delivery.
3. What is the typical lifespan of the drying system?
With proper maintenance, the system can operate reliably for 15 years or more. Our long service life design includes heavy-duty components and corrosion-resistant materials.
4. Do you provide installation and commissioning support?
Yes, we offer on-site guidance for installation, commissioning, and operator training. Remote technical support is also available 24/7.
5. Can the system handle different types of mother liquor?
Absolutely. The system is customizable for various viscosities, solid contents, and chemical compositions. We can adjust the atomizer type, drying temperature, and residence time to suit your specific material.
6. What are the energy consumption levels?
Energy consumption depends on capacity and drying conditions. Our heat recovery system reduces overall energy use by 20-30% compared to standard designs. For a 500 L/h unit, typical power consumption is around 45 kW.
7. How do I maintain the system?
Routine maintenance includes cleaning the atomizer, checking filters, and lubricating moving parts. We provide a detailed maintenance manual and recommend annual professional inspection.
8. What certifications do you hold?
Our company is certified under ISO9001, ISO14000, HACCP, OHSAS18001, and other international standards. All products are manufactured in compliance with these quality and safety systems.
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