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Help CenterGr5 Titanium Wire Straight Cut 1.2mm Diameter for Medical Implant Applications
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Welcome to Xi'an Fengyao Technology Co., Ltd. – your trusted partner in precision Gr5 Titanium Wire Straight Cut with a 1.2mm diameter, specifically engineered for medical implant applications. As a dynamic trading company based in Xi'an, Shaanxi, China, we combine a modern factory spanning 5,000–10,000 square meters with an annual export value of US$2.5–5 million. Our ISO9001 and ISO14000 certifications reflect our commitment to quality and environmental responsibility. This wire is manufactured from Grade 5 titanium alloy (Ti-6Al-4V), a material renowned for its exceptional strength-to-weight ratio, biocompatibility, and corrosion resistance – making it an ideal choice for orthopedic implants, spinal fixation devices, and surgical instruments. Each straight cut wire is precision-drawn to a consistent 1.2mm diameter, ensuring dimensional accuracy and reliable performance in critical medical environments.
Our product meets the stringent requirements of ASTM F136 standard, which governs wrought titanium-6aluminum-4vanadium ELI (Extra Low Interstitial) alloy for surgical implant applications. The wire undergoes rigorous quality control checks, including tensile testing, surface integrity inspection, and chemical composition analysis. With a yield strength typically exceeding 830 MPa and an elongation of at least 10%, this material offers the mechanical robustness needed for load-bearing implants while maintaining ductility for forming complex shapes. The straight cut form eliminates the need for additional straightening, saving time and reducing waste in your manufacturing process. Available in customizable lengths – from 100mm to 1000mm – our product can be tailored to your specific production requirements.
| Parameter | Value |
|---|---|
| Tensile Strength (Ultimate) | ≥ 895 MPa |
| Yield Strength (0.2% offset) | ≥ 830 MPa |
| Elongation | ≥ 10% |
| Reduction of Area | ≥ 25% |
| Density | 4.43 g/cm³ |
| Surface Finish | Pickled (Ra ≤ 0.8 μm) or Bright |
| Straightness Tolerance | ≤ 1 mm/m |
Key features and benefits include:
Biocompatibility: Grade 5 titanium alloy exhibits excellent tissue integration and low toxicity, making it safe for long-term implantation.
Corrosion Resistance: A stable oxide layer protects the wire from bodily fluids, ensuring longevity and reducing the risk of metal ion release.
High Strength-to-Weight Ratio: Lightweight yet strong, reducing patient discomfort while maintaining structural integrity.
Precision Cut: Each piece is cut to length with clean, burr-free ends, ready for immediate use in CNC machining or manual assembly.
Traceability: Each batch is accompanied by a material test report (MTR) and mill certificate, ensuring full traceability from raw material to finished product.
Custom Packaging: Available in shrink-wrapped bundles, vacuum-sealed packs, or spools (upon request) to protect against contamination during shipping.
Our manufacturing process adheres to strict quality management systems. The wire is drawn through a series of dies, annealed in a controlled atmosphere to achieve the desired microstructure, and then straightened and cut to tolerance. In-process inspections include diameter measurement with laser micrometers, surface flaw detection via eddy current, and tensile testing on a universal testing machine. Our ISO9001:2025 certified facility (certification valid as of 2026) ensures consistent product quality across all batches. Additionally, our ISO14000 environmental management system guarantees that production minimizes waste and energy consumption, aligning with global sustainability goals.
With a dedicated team of 5–10 employees, we provide personalized service and quick response times. Our export experience spans multiple continents – North America, South America, Europe, Asia, Africa, and Oceania – so we understand the logistical and regulatory requirements of different markets. We ship from Tianjin or Shanghai ports, with typical lead times of 10–15 working days for standard orders. For urgent medical device manufacturers, we offer expedited production and air freight options.
Trust Xi'an Fengyao Technology Co., Ltd. for your critical medical implant materials. Our Gr5 Titanium Wire Straight Cut 1.2mm Diameter is a reliable choice that combines precision engineering with biocompatible excellence. Contact us today to request a sample, obtain a quotation, or discuss your custom specifications. Let us support your mission to improve patient outcomes through high-quality implant components.
Frequently Asked Questions (FAQ)
Q1: What is the difference between Grade 5 (Ti-6Al-4V) and CP (Commercially Pure) titanium wire for implants?
A: Grade 5 titanium alloy offers significantly higher strength (tensile >895 MPa) compared to CP grades (which range from 240–550 MPa). For load-bearing implants like hip stems or spinal rods, Gr5 is preferred. For non-load-bearing applications (e.g., mesh or sutures), CP titanium may be sufficient. Our wire is specifically designed for implant applications requiring high mechanical performance.
Q2: Is this wire compliant with ASTM F136 standard?
A: Yes, our Gr5 Titanium Wire is manufactured to meet ASTM F136 (Standard Specification for Wrought Titanium-6Aluminum-4Vanadium ELI Alloy for Surgical Implant Applications). We provide a material test report (MTR) with each shipment to confirm compliance.
Q3: Can you cut the wire to specific lengths other than standard?
A: Absolutely. We offer customizable lengths from 100mm to 1000mm, with tolerance of ±0.5mm. For lengths outside this range, please contact us with your requirements – we can accommodate special orders with reasonable lead time.
Q4: What surface finish options are available?
A: Our standard surface finish is pickled (matte appearance, Ra ≤ 0.8 μm). For applications requiring a smoother surface, we can provide a bright (drawn) finish upon request. Both options are cleaned and free of contamination.
Q5: How is the wire packaged to prevent damage during shipping?
A: Straight cut wires are securely bundled using foam padding and wrapped in moisture-resistant paper, then placed in cartons or wooden crates. For longer lengths, we use reinforced tubes. The packaging is designed to prevent bending, scratching, or contamination during transit.
Q6: Do you provide quality certifications for international shipments?
A: Yes, we provide a comprehensive quality documentation package including: ISO9001 certificate, ISO14000 certificate, material test report (MTR), inspection certificate, and packing list. We can also issue a certificate of origin (COO) or other required documents as per your destination country's regulations.
Q7: What is the minimum order quantity (MOQ) for this product?
A: For standard lengths (e.g., 250mm, 500mm), the MOQ is 10 kg. For custom lengths, MOQ may be higher depending on the complexity. We encourage small sample orders for qualification – typically 1 kg is available for trial purposes.
Q8: Can this wire be used for 3D printing of implant components?
A: While our wire is intended for conventional machining and forming, it can be used as feedstock for wire arc additive manufacturing (WAAM) if the diameter and alloy composition are compatible. However, for laser powder bed fusion, you would need powder rather than wire. Please consult with your additive manufacturing process requirements.
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