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Help CenterFully Automatic Control Caustic Soda Flake With Skid Mounted Plug-Play Design and Less Salt & Electricity Consumption
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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a leading manufacturer specializing in advanced chemical processing equipment. Our Fully Automatic Control Caustic Soda Flake System with Skid Mounted Plug-Play Design is engineered to deliver exceptional efficiency, reliability, and cost savings. By integrating state-of-the-art automation and a compact skid structure, this system significantly reduces salt and electricity consumption compared to conventional methods, making it the ideal choice for modern caustic soda flake production.
Our system is designed to simplify installation and operation. The skid-mounted, plug-and-play configuration allows for rapid deployment on-site, minimizing downtime and engineering costs. Whether you are expanding an existing plant or building a new facility, ZLN’s solution ensures a seamless integration with your current infrastructure. With over 200 successful installations worldwide, we are committed to providing high-quality, energy-efficient equipment that meets the demands of diverse industries including chemical manufacturing, paper and pulp, textiles, and water treatment.
Key Features & Technical Specifications
Fully Automatic Control: PLC-based control system with touch-screen HMI ensures precise monitoring of temperature, concentration, and production rate. Minimal human intervention is required, reducing labor costs.
Skid Mounted Plug-Play Design: Pre-assembled and tested on a single skid, this system arrives ready to connect to utilities. Installation time is reduced by up to 60% compared to traditional field-erected plants.
Low Salt Consumption: Advanced evaporation and crystallization technology reduces residual salt content in the final product to below 0.5%, saving raw material costs and improving product purity.
Energy Efficiency: Optimized heat exchange and vapor recompression design lower electricity consumption by up to 20% compared to conventional processes. Typical power consumption is ≤800 kWh per ton of flake.
Robust Construction: Main components are made of stainless steel 304 or 316L, ensuring corrosion resistance and long service life under harsh operating conditions.
Customizable Capacity: Available in standard capacities from 5 to 50 tons per day, with options for larger custom orders upon request.
Compact Footprint: The skid occupies minimal floor space, making it suitable for both new plants and retrofit projects.
| Parameter | Standard Value | Remarks |
|---|---|---|
| Production Capacity | 5 – 50 tons/day | Customizable up to 100 tons/day |
| Power Consumption | ≤ 800 kWh/ton | Measured at full load |
| Salt Content in Product | ≤ 0.5% | Industry standard ~1% |
| Operating Voltage | 380V / 440V / 660V | Others available on request |
| Control System | PLC + HMI (Siemens or Mitsubishi) | Remote monitoring optional |
| Skid Dimensions (L×W×H) | 8m × 3m × 4m (for 10TPD) | Varies with capacity |
Customer Benefits
Lower Operating Costs: Reduced salt and electricity consumption directly lower your production cost per ton, improving profit margins.
Fast Return on Investment: With typical payback periods of less than 18 months due to energy savings, your investment is quickly recovered.
Easy Installation & Commissioning: The plug-and-play design means you can be operational within days of arrival, not weeks or months.
Consistent Product Quality: Automatic control ensures uniform flake size and purity, meeting your customers’ specifications every time.
Low Maintenance: High-quality materials and simplified design reduce downtime and spare parts costs.
At ZLN Technology, we have supplied over 200 sets of caustic soda processing equipment to clients across North America, South America, Europe, Africa, and Asia. Our factory in Tianjin, China, operates with strict quality control and has a dedicated R&D team that continuously improves our designs. We offer comprehensive after-sales support, including on-site commissioning, training, and remote technical assistance. Trust ZLN to deliver a solution that not only meets but exceeds your expectations. Contact us today for a customized proposal and quotation.
Frequently Asked Questions
Q: What is the typical delivery time for this system?
A: Standard units (5-20 TPD) are usually delivered within 30-45 days after order confirmation. Larger capacities may require 60-90 days. We can expedite upon request.Q: Does the skid-mounted system include all necessary piping and valves?
A: Yes, the system is pre-assembled with all interconnecting piping, valves, instruments, and electrical panels. Only connection to utility lines (power, water, steam) is needed on site.Q: Can the system be used for other alkali metal hydroxides?
A: The design is primarily for caustic soda (NaOH) flakes. With minor modifications, it can be adapted for potassium hydroxide (KOH) or other alkalis. Please consult our engineers.Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning, covering defects in materials and workmanship. Extended warranty options are available.Q: How do you achieve lower salt consumption?
A: Our advanced multi-effect evaporation and forced circulation crystallization process reduces salt carryover. The system also includes a salt recovery unit that recycles residual salt, minimizing waste.Q: Is training provided for operators?
A: Yes, we provide on-site training for your operators during commissioning, as well as detailed manuals and video tutorials. Remote support is also available.Q: Can the system be integrated with existing plant automation?
A: Yes, our PLC supports standard communication protocols (Modbus, Profibus, etc.) for integration with DCS or SCADA systems. We can customize the interface to match your requirements.Q: What is the required raw material specification?
A: The system is designed to process liquid caustic soda (50% concentration) with a salt content below 1%. We can also handle different feed compositions with pre-treatment adjustments.
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