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Help CenterFully Automatic Caustic Soda Flake Equipment With 1-Year Warranty and Technical Training – Salt Purity Only NACL>89%
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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – a professional manufacturer of chemical processing equipment. Our Fully Automatic Caustic Soda Flake Equipment is designed to produce high-quality sodium hydroxide flakes with exceptional efficiency and reliability. This equipment incorporates advanced automation technology, strict raw material control (salt purity NACL >89%), and comprehensive after-sales support including a 1-year warranty and on-site technical training. Whether you are expanding your existing production line or starting a new project, our solution ensures consistent output, low energy consumption, and easy operation.
Our caustic soda flake machine is built with robust stainless steel components, fully automatic PLC control, and a modular design that allows customization according to your capacity requirements. The entire production process – from brine purification, evaporation, concentration, flaking, to packaging – is seamlessly integrated and monitored by a central control system. This reduces manual intervention, minimizes human error, and guarantees a final product with uniform flake size and high purity.
Key Features & Technical Specifications
Fully Automatic Operation: PLC + HMI touch screen control, with real-time monitoring of temperature, pressure, and feed rate. One-button start/stop and automatic alarm system.
High Salt Purity Requirement: Designed for raw brine with NaCl content >89% (by weight), ensuring efficient conversion and minimal impurities in final flakes.
Energy-Efficient Evaporation: Multi-effect evaporation system (MEE) or forced circulation evaporator, utilizing waste heat recovery to reduce steam consumption by up to 30%.
Stainless Steel Construction: Main contact parts are made of SS304 or SS316L, resistant to corrosion and suitable for high-temperature alkaline environments.
Durable Flaking Drum: Internally cooled drum with uniform surface temperature, producing flakes of consistent thickness (0.5-2.0 mm, adjustable).
Automated Packaging System: Optional bagging and sealing unit, with weight accuracy ±0.1 kg.
Low Maintenance Design: Easy access for cleaning and replacement of wear parts, with self-lubricating bearings and sealed motors.
1-Year Warranty & Technical Training: Free warranty covering parts and labor; comprehensive training for your operators and engineers at our factory or on-site.
Technical Parameters (Reference Table)
| Parameter | Specification |
| Production Capacity | 500 kg/h – 5000 kg/h (customizable) |
| Raw Material Salt Purity | NaCl ≥ 89% |
| Final Product (NaOH) Purity | ≥98% (flake) |
| Flake Thickness | 0.5 – 2.0 mm (adjustable) |
| Power Consumption | ~50-150 kWh/ton (depending on capacity) |
| Steam Consumption | ~0.8-1.2 ton steam/ton product |
| Control System | PLC + HMI (Siemens or Mitsubishi optional) |
The above specifications are for reference. Actual figures may vary based on site conditions and customization. We can tailor the equipment to meet your specific production needs, including voltage, frequency, and automation level.
Why Choose ZLN Technology?
As a manufacturer based in Tianjin, China, we have been serving the global chemical industry for years. Our equipment is exported to North America, South America, Eastern Europe, Southeast Asia, Africa, the Middle East, Oceania, and many other regions. We understand the critical requirements of caustic soda production – from raw material quality to final product consistency. Our fully automatic caustic soda flake equipment is the result of continuous R&D and field feedback, ensuring reliable performance and long service life.
We provide comprehensive after-sales support, including a 1-year warranty on all parts, free technical training for your team (both theoretical and hands-on), and remote troubleshooting. Our spare parts inventory is well-stocked, and we can dispatch engineers to your site for installation and commissioning. With ZLN, you are not just buying a machine; you are investing in a partnership.
Frequently Asked Questions (FAQ)
Q: What raw materials can be used for this equipment?
A: The equipment is designed primarily for brine (salt solution) with NaCl purity >89%. It can also process other sodium-based solutions, but we recommend consulting our engineers for specific raw material analysis.Q: What is the final product purity?
A: The caustic soda flakes typically have a NaOH content of 98% or higher, depending on the salt purity and process parameters. The equipment can be optimized for higher purity if required.Q: How long does the installation and commissioning take?
A: Installation usually takes 2-4 weeks on-site, depending on the scale and site preparation. Our technical team will guide you throughout the process.Q: Do you provide training for operators?
A: Yes, we include comprehensive technical training (both theoretical and practical) for up to 5 personnel. Training can be held at our factory or at your site.Q: What is the warranty coverage?
A: We offer a 1-year warranty covering manufacturing defects and parts. Labor and travel costs for on-site service are also covered during the warranty period.Q: Can the equipment be customized for different capacities?
A: Absolutely. We offer models from 500 kg/h to 5000 kg/h and can design a custom solution based on your production requirements.Q: What is the power supply requirement?
A: Standard options are 380V/50Hz or 440V/60Hz, but we can adapt to other voltage and frequency upon request.Q: How do you handle after-sales service and spare parts?
A: We have a dedicated after-sales team and a stock of common spare parts. For urgent needs, we can ship parts within 48 hours. Remote support is available via video call.
Contact us today to discuss your caustic soda flake production project! Our team at Tianjin ZLN Technology is ready to provide a detailed quotation, process flow diagram, and technical proposal. With our port of shipment in Tianjin, logistics are efficient for international buyers. Choose ZLN for reliable, fully automatic, and cost-effective caustic soda flake equipment.
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