Contact Platform Support
Help CenterBall Mill Girth Gear, 8m Diameter, ZG35CrMo, Normalized, 75HRC, 3000 Nm, Gear Hobbing Machining, Standard Compliant
Product Spotlights
Related Products
-
Rotary Kiln Girth Gear 20 Teeth, 30Mn5 Alloy Steel, Annealed, 2-Year WarrantyUS$ 1000MOQ: 1 Combo -
Rotary Kiln Girth Gear With Free Technical Drawing, 12-Month Warranty, Reliable SupplierUS$ 1000MOQ: 1 Combo
-
Large Diameter 4.5m Rotary Kiln Girth Gear With 300mm Face Width, Induction HardenedUS$ 1000MOQ: 1 Combo
-
Forged Rotary Kiln Girth Gear, 42CrMo4, 250-300 BHN, Half-Split DesignUS$ 1000MOQ: 1 Combo
-
1-Year Warranty Rotary Kiln Girth Gear With Mill Test Report and Installation ManualUS$ 1000MOQ: 1 Combo
Henan San Kuang Machinery Technology Co., Ltd. is proud to present our Ball Mill Girth Gear, 8m Diameter, ZG35CrMo, Normalized, 75HRC, 3000 Nm, Gear Hobbing Machining, Standard Compliant. As a specialized manufacturer established in 2022 with a spacious factory of 10,000-30,000 square meters, we combine advanced production capabilities with rigorous quality control to deliver high-performance girth gears for large-scale ball mills. This gear is engineered to withstand heavy loads, extreme wear, and demanding operating conditions, ensuring reliable power transmission and extended service life.
Our girth gear is made from premium ZG35CrMo alloy steel, heat-treated to a normalized condition and surface-hardened to 75HRC for exceptional wear resistance. With a massive diameter of 8 meters and a torque capacity of 3000 Nm, it is perfectly suited for large ball mills in mining, cement, and mineral processing industries. The gear teeth are precisely cut using gear hobbing machining to ensure smooth meshing, low noise, and high efficiency. Every unit meets strict industry standards, providing you with a dependable solution for your most critical applications.
Key Features & Technical Specifications
- Material Excellence: ZG35CrMo cast steel offers high strength, toughness, and fatigue resistance, ideal for heavy-duty rotary drives.
- Heat Treatment: Normalized to relieve internal stresses and improve machinability, followed by surface hardening to achieve 75HRC hardness.
- Large Diameter: 8m outer diameter enables smooth torque transmission for large ball mills with high throughput.
- High Torque Capacity: Rated at 3000 Nm, capable of handling the demanding power requirements of industrial grinding operations.
- Precision Gear Hobbing: CNC gear hobbing ensures AGMA/ISO grade accuracy, reducing vibration and noise while maximizing gear life.
- Standard Compliance: Manufactured in accordance with relevant international standards, ensuring interchangeability and reliability.
- Customizable Options: Available with different tooth profiles, mounting arrangements, and additional heat treatments upon request.
| Parameter | Value |
|---|---|
| Material | ZG35CrMo |
| Diameter | 8 m |
| Heat Treatment | Normalized, Surface Hardened to 75HRC |
| Torque Capacity | 3000 Nm |
| Machining Process | Gear Hobbing (CNC) |
| Hardness | 75 HRC (Rockwell C) |
| Application | Ball Mills, Rotary Kilns, Sag Mills, etc. |
The robust design of our girth gear minimizes downtime and maintenance costs. The normalized microstructure ensures dimensional stability even under fluctuating thermal conditions, while the hard surface layer resists abrasive wear from ore and grinding media. Our gear hobbing process produces teeth with excellent profile accuracy, leading to uniform load distribution and reduced stress concentrations. This directly translates to longer service intervals and lower total cost of ownership for your equipment.
Why Choose Henan San Kuang Machinery?
At Henan San Kuang Machinery Technology Co., Ltd., we are committed to delivering high-quality industrial gears backed by extensive manufacturing expertise. Our factory spans 10,000-30,000 square meters and is equipped with advanced CNC machining centers, gear hobbing machines, and heat treatment facilities. With an annual export value of US$2.5 Million to US$5 Million, we serve customers across North America, South America, Europe, Africa, Southeast Asia, and more. Our quality management system is certified to ISO9001, ISO9004, ISO14000, ISO16949, OHSAS18001, and many other international standards, ensuring that every product meets rigorous requirements.
We have a dedicated team of 51-100 skilled employees, including engineers with decades of experience in gear design and metallurgy. Our main ports of shipment include Shanghai, Lianyungang, Qingdao, and Tianjin, enabling efficient global logistics. Whether you need a standard girth gear or a custom solution, we offer flexible manufacturing and competitive lead times. Contact us today to discuss your specific requirements and benefit from our reliable supply chain and technical support.
Frequently Asked Questions (FAQ)
-
What is the minimum order quantity for this girth gear?
We typically require a minimum order of 1 piece for standard sizes, but we can negotiate for large projects. Please contact our sales team for details. -
How long is the delivery time?
Normal lead time is 60-90 days depending on the complexity and current production schedule. Rush orders can be accommodated with prior arrangement. -
Can you customize the gear dimensions or tooth profile?
Yes, we offer customization services including different diameters, tooth numbers, pressure angles, and mounting configurations. Please provide your drawings or specifications. -
How do you ensure the hardness of 75HRC?
We use controlled heat treatment processes with precise temperature and quenching cycles, followed by hardness testing on each batch. A certificate of analysis is available upon request. -
What international standards does this gear comply with?
Our girth gears are manufactured to meet commonly accepted standards such as AGMA, ISO, and DIN. We can also produce according to client-specific standards. -
Do you provide inspection reports or third-party testing?
Absolutely. We offer material test reports, dimensional inspection certificates, and can arrange third-party inspection by SGS, BV, or similar agencies at additional cost. -
What is the warranty period?
We provide a 12-month warranty from the date of shipment against manufacturing defects. Extended warranty options are available for discussion. -
How do you pack the girth gear for export?
We use heavy-duty wooden crates with steel reinforcements, rust-proof coating, and proper cushioning to ensure safe transportation. Large gears are also secured with lifting lugs.
Invest in quality and reliability. Our 8m Ball Mill Girth Gear is engineered to keep your operations running smoothly. Request a quote or technical consultation today!
Send Inquiry to This Supplier
You May Also Like
-
Segmented Rotary Kiln Girth Gear Module 20-30, Cast Steel, 5-Meter DiameterUS$ 1000MOQ: 1 Combo
-
Rotary Kiln Girth Gear With 22 Teeth, 20 Module, Cast Steel, Standard CompliantUS$ 1000MOQ: 1 Combo
-
Rotary Kiln Girth Gear for Cement Production Line, 2.5m Diameter, 20-Year Service LifeUS$ 1000MOQ: 1 Combo
-
42CrMo4 Forged Rotary Kiln Girth Gear With HB 250-300 Hardness for Cement PlantUS$ 1000MOQ: 1 Combo
-
Rotary Kiln Girth Gear for Lime Kiln, 3.0m Diameter, Customized Tooth ProfileUS$ 1000MOQ: 1 Combo
-
5000mm OD Segmented Girth Gear, 4 Segments, Alloy Steel, 20° Pressure AngleUS$ 1000MOQ: 1 Piece
-
Segmented Girth Gear for Cement Rotary Kiln, 4.2m Diameter, Module 24, Alloy SteelUS$ 1000MOQ: 1 Piece
-
Module 20 Segmented Girth Gear, 42CrMo4 Alloy Steel, Through-Hardened, AGMA 12 PrecisionUS$ 1000MOQ: 1 Piece
-
Φ4000mm Segmented Girth Gear, 200 Teeth, 35CrMo Steel, Induction HardenedUS$ 1000MOQ: 1 Piece
-
Module 25 Segmented Girth Gear, 300mm Face Width, ZG42CrMo, Quenched & Tempered, DIN 6US$ 1000MOQ: 1 Piece
