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Help CenterFully Automatic Hydrochloric Acid Dosing Skid, Plug-Play, Designed for NACL>89% Purity, Economic Operation
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As a leading manufacturer based in Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. proudly presents our Fully Automatic Hydrochloric Acid Dosing Skid – a plug-and-play solution engineered for precise dosing of hydrochloric acid in applications where raw material purity exceeds 89% NACL. This skid is designed to deliver economic operation while maintaining high reliability and minimal maintenance. Our system integrates advanced control technology with robust construction, ensuring consistent performance across diverse industrial environments.
The dosing skid is pre-assembled, pre-wired, and factory-tested, allowing for quick installation and commissioning. It is ideal for water treatment, chemical processing, mining, and oil & gas industries where accurate acid dosing is critical. With our comprehensive global shipping network from Tianjin Port, we serve markets in North America, South America, Europe, Africa, Oceania, the Middle East, and Asia.
Below are the key technical specifications and features of our Hydrochloric Acid Dosing Skid:
| Parameter | Value/Range |
| Max Flow Rate | Up to 2000 L/h (customizable) |
| Operating Pressure | 0.2 – 1.0 MPa |
| Dosing Accuracy | ≤ ±1% |
| Temperature Range | 5°C – 50°C |
| Control Interface | PLC + 7" HMI Touch Screen |
| Material of Wetted Parts | PP, UPVC, PTFE, PVDF (optional) |
| Skid Dimensions | 1200mm x 800mm x 1500mm (customizable) |
Key Features & Benefits:
Fully Automatic Operation: PLC-based control system with intuitive HMI allows for precise dosing adjustments, alarms, and remote monitoring. Reduces manual intervention and human error.
Plug-and-Play Design: Pre-assembled on a compact skid, including pump, piping, valves, instruments, and control panel. Only requires connection to power and process lines.
Designed for NACL > 89% Purity: Optimized for hydrochloric acid produced from high-purity salt, ensuring consistent performance and minimizing scaling or corrosion issues.
Economic Operation: Energy-efficient metering pump technology and intelligent control algorithms reduce chemical waste and power consumption, lowering total cost of ownership.
Corrosion-Resistant Materials: All wetted components are made of high-quality plastics or stainless steel, offering excellent resistance to hydrochloric acid.
Customizable Configurations: Flow rate, pump type, material, and additional features (e.g., flow meters, pH feedback, remote communication) can be tailored to your specific process.
Safety Features: Includes leak detection, emergency stop, pressure relief, and low-level alarms to ensure safe operation.
Detailed Product Description:
The core of the skid is a high-precision metering pump, either diaphragm or piston type, driven by a variable frequency motor. The pump is paired with a pulsation dampener, calibration column, and backpressure valve to maintain stable dosing. The control system automatically adjusts the pump stroke length and frequency based on setpoint or external signals (e.g., 4-20 mA from a pH sensor). The HMI displays real-time flow rate, totalized volume, alarms, and system status. All data can be logged and exported via optional RS485 or Ethernet communication.
The skid is designed for easy maintenance: all components are accessible, and the calibration column allows quick verification of dosing accuracy. The entire unit is mounted on a heavy-duty stainless steel frame with forklift pockets, facilitating transportation and installation. We provide a complete documentation package including P&ID, electrical schematics, and operation manual.
Trusted by global clients
With years of manufacturing experience, Tianjin ZLN Technology has successfully delivered countless dosing systems to clients in over 15 countries and regions. Our factory in Tianjin, China, is equipped with modern fabrication facilities and a skilled engineering team. We ensure strict quality control at every stage: from raw material inspection to final assembly and functional testing. Each skid undergoes a full factory acceptance test (FAT) before shipment.
We are committed to providing reliable, cost-effective solutions. Our after-sales support includes remote troubleshooting, spare parts supply, and optional on-site commissioning. We welcome OEM/ODM requests and customization according to your project requirements. Contact us today for a quotation or technical consultation. Choose ZLN for your hydrochloric acid dosing needs – where quality meets affordability.
Frequently Asked Questions (FAQ)
1. What is the typical lead time for a dosing skid?
Standard lead time is 4-6 weeks, depending on configuration and quantity. Rush orders are available upon request.
2. Can the skid handle hydrochloric acid of varying concentrations?
Yes, the system is designed for up to 37% HCl by weight. For higher concentrations, please consult our engineers for material compatibility.
3. Do you provide installation and commissioning services?
We offer on-site commissioning support as an optional service. Alternatively, we provide detailed instructions and remote guidance.
4. What is the warranty period?
Standard warranty is 12 months from shipment date, covering defects in materials and workmanship. Extended warranty is available.
5. Can the skid be integrated with a DCS or SCADA system?
Yes, the PLC can be equipped with Modbus, Profibus, or Ethernet/IP protocols for seamless integration.
6. Is the skid explosion-proof certified?
An explosion-proof version is available for hazardous areas. Please specify your requirements when ordering.
7. What are the maintenance requirements?
Routine checks include pump oil level, seal condition, and calibration. Detailed maintenance schedule is provided in the manual.
8. Can you provide a customized skid for a specific flow rate?
Absolutely. We can design and manufacture skids with flow rates from 0.1 L/h to 10,000 L/h or more.
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