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Steam-Cooled Double-Layer Coil Evaporator for Chemical Processing and Pharmaceutical Industry
Product Spotlights
Our Steam-Cooled Double-Layer Coil Evaporator combines high-efficiency double-layer coil design with precise steam cooling, delivering up to 30% better heat transfer. Constructed from premium stainless steel, it ensures corrosion resistance and product purity for chemical and pharmaceutical applications. Customizable capacity, pressure, and connections. Backed by 25+ years of manufacturing expertise and a global export record.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, Stainless Steel 304/316L
Type:
Other, Steam-Cooled Double-Layer Coil
Application:
Chemical Processing, Pharmaceutical Industry
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
Delivery time depends on order quantity.
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Material
Other, Stainless Steel 304/316L
Type
Other, Steam-Cooled Double-Layer Coil
Application
Chemical Processing, Pharmaceutical Industry
Capacity
Customizable (50-5000 L/h)
Coil Layers
Double-layer
Cooling Medium
Steam (optional other media)
Surface Treatment
Polished or Pickling Passivation
Customization
Yes (size, connection, pressure rating)
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with an annual export value of US$5-10 million. Our Steam-Cooled Double-Layer Coil Evaporator is engineered to deliver superior heat transfer efficiency and reliability for demanding chemical processing and pharmaceutical applications. Designed with a double-layer coil structure and steam cooling system, this evaporator ensures precise temperature control, minimal energy loss, and consistent product quality. Backed by decades of manufacturing expertise and a global customer base spanning North America, Europe, Asia, and beyond, we offer a solution that meets the highest industry standards.
Key Features & Technical Specifications
- Double-Layer Coil Design: Maximizes heat exchange surface area, improving thermal efficiency by up to 30% compared to single-layer designs.
- Steam Cooling System: Utilizes steam as a cooling medium for gentle, uniform heat removal, ideal for heat-sensitive pharmaceutical intermediates.
- High Corrosion Resistance: Constructed from premium stainless steel (304/316L) with optional anti-corrosion coatings, suitable for acidic or alkaline process fluids.
- Compact & Modular Construction: Saves floor space and allows easy integration into existing production lines.
- Customizable Parameters: Capacity, coil diameter, working pressure, and connection sizes are adjustable to match specific process requirements.
- Easy Maintenance: Removable coils and accessible cleaning ports reduce downtime and simplify routine inspection.
- Compliance with Industry Standards: Manufactured in accordance with ASME, GMP, and cGMP guidelines (certifications available upon request).
| Parameter | Specification |
|---|---|
| Material | SS304, SS316L, or custom alloys |
| Working Pressure | -0.1 to 1.6 MPa (customizable) |
| Temperature Range | -20°C to 200°C |
| Coil Layers | Double-layer (standard) |
| Cooling Medium | Steam (optional: water, thermal oil) |
| Capacity (Evaporation Rate) | 50 – 5000 L/h (customizable) |
| Surface Finish | Ra ≤ 0.4 μm (pharmaceutical grade) |
| Port Size | DN25 – DN100 (according to customer) |
Advantages & Customer Benefits
Our steam-cooled double-layer coil evaporator offers distinct advantages that directly benefit your operations:
- Energy Savings: The double-layer coil design and steam cooling reduce energy consumption by up to 20% compared to conventional single-layer evaporators.
- Product Purity: Gentle steam cooling prevents thermal degradation of sensitive compounds, preserving product quality in pharmaceutical applications.
- Long Service Life: High-quality stainless steel and precision welding ensure durability under harsh chemical environments, reducing replacement costs.
- Versatility: Suitable for concentration, solvent recovery, crystallization, and distillation processes across chemical and pharmaceutical sectors.
- Compliance Ready: Designed to meet GMP, FDA, and EU standards for clean-in-place (CIP) and sterilization-in-place (SIP) protocols.
Why Choose Anping County Boli Hardware Wiremesh Products Factory?
With over 25 years of manufacturing experience, we have supplied evaporators to clients in more than 20 countries, including North America, Europe, and Southeast Asia. Our factory in Hengshui, Hebei, China, is equipped with advanced CNC machining, automatic welding robots, and rigorous quality control systems. We have an annual export turnover of US$5-10 million, reflecting our reliability and global reach. Each evaporator undergoes pressure testing, surface finish inspection, and performance verification before shipment. We also offer flexible customization options, from material selection to port configuration, ensuring the evaporator fits seamlessly into your process. Our dedicated after-sales team provides technical support and spare parts within 48 hours for most inquiries.
Contact us today to discuss your specific requirements. Request a quote or engineering consultation for your next chemical or pharmaceutical evaporation project. Our team is ready to deliver a high-performance steam-cooled double-layer coil evaporator tailored to your needs.
Frequently Asked Questions (FAQ)
-
Q: What is the main advantage of a double-layer coil evaporator over a single-layer one?
A: The double-layer coil design provides a larger heat transfer area, resulting in higher evaporation efficiency and faster processing. It also allows for more uniform temperature distribution, which is critical for heat-sensitive materials in the pharmaceutical industry. -
Q: Can this evaporator be used for solvent recovery?
A: Yes, it is suitable for solvent recovery in chemical processing, especially for low-boiling-point solvents. The steam cooling system can be adjusted to maintain optimal condensation temperatures, improving recovery rates. -
Q: What materials are available for the coils and body?
A: Standard options are SS304 and SS316L. For highly corrosive environments, we can supply Hastelloy, titanium, or other alloys upon request. Customization is available. -
Q: How do you ensure the evaporator meets GMP requirements for pharmaceutical use?
A: Our evaporators are manufactured with smooth internal surfaces (Ra ≤ 0.4 μm), all welds are polished, and we provide certificates of material traceability. We also offer options for CIP/SIP connections and documentation packages for validation. -
Q: What is the typical lead time?
A: For standard configurations, lead time is about 30-45 days. Customized orders may take 45-60 days, depending on complexity. We can expedite for urgent projects. -
Q: Do you provide installation and commissioning support?
A: Yes, we offer on-site installation guidance and remote commissioning support. For large projects, we can send engineers to your site (travel expenses apply). -
Q: What is the warranty period?
A: We provide a standard 12-month warranty from the date of shipment, covering defects in materials and workmanship. Extended warranties are negotiable. -
Q: Can the evaporator handle high-viscosity fluids?
A: Yes, with appropriate modifications such as larger coil gaps or scraped surface design. Please provide your fluid viscosity data so we can recommend the best configuration.
Send Inquiry to This Supplier
Mr. Geng Xiaozhong
Sales Manager
2Yrs
Hengshui, Hebei, China
2Yrs
Business Type
Manufacturer
Year Established
1998
Annual Export Value
US$5 Million - US$10 Million
Product Certifications
Others
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