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Help CenterDouble-layer Coiled Evaporator for Steam Cooling Used in Pharmaceutical Reactor, 0.1μm Smoothness, Mill Test Report Included
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Anping County Boli Hardware Wiremesh Products Factory (established in 1998) presents our Double-layer Coiled Evaporator for Steam Cooling, specifically engineered for pharmaceutical reactor applications. With a guaranteed 0.1μm surface smoothness and a comprehensive Mill Test Report included, this evaporator ensures superior heat transfer efficiency, minimal fouling, and compliance with stringent pharmaceutical hygiene standards. Our decades of manufacturing experience and export expertise to global markets guarantee a reliable, high-performance solution for your critical cooling processes.
Key Features & Technical Specifications
- Double-layer Coiled Design: Maximizes heat exchange surface area within a compact footprint, enhancing steam cooling efficiency for pharmaceutical reactors.
- 0.1μm Surface Smoothness: Achieved through precision polishing, reducing bacterial adhesion and facilitating easy cleaning (CIP/SIP compatible).
- Material Options: Available in 304, 316L stainless steel or other corrosion-resistant alloys, suitable for aggressive media and high-purity environments.
- Mill Test Report Included: Provides traceability and material certification for each batch, ensuring quality and compliance with your internal quality systems.
- Customizable Dimensions: Coil diameter, tube length, and connection types can be tailored to match your reactor specifications.
- High Pressure & Temperature Capability: Designed to withstand typical steam cooling pressures (up to 10 bar, customizable) and temperatures up to 200°C.
- Non-fouling Design: Smooth inner surface and optimized flow channels minimize scaling and deposition, reducing maintenance downtime.
| Parameter | Typical Value | Remarks |
|---|---|---|
| Surface Roughness (Ra) | ≤ 0.1 μm | Meets pharmaceutical GMP standards |
| Operating Pressure | Up to 10 bar (customizable) | Higher upon request |
| Operating Temperature | -20°C to 200°C | Depends on material selection |
| Coil Layers | Double-layer | Enhanced heat transfer area |
| Standard Connection | Tri-clamp, flanged, or threaded | Customizable |
Benefits to Your Operations
- Improved Product Quality: The ultra-smooth surface prevents cross-contamination and ensures consistent thermal profiles, critical for pharmaceutical synthesis.
- Reduced Downtime: Easy-to-clean design and low fouling tendency extend maintenance intervals, boosting overall equipment effectiveness (OEE).
- Energy Efficiency: Double-layer coil design provides superior heat transfer coefficients, reducing steam consumption and operational costs.
- Full Traceability: Mill Test Report offers material certification, helping you meet regulatory requirements such as FDA or GMP audits.
- Global Compatibility: Our evaporators are exported to over 15 regions including North America, Europe, and Southeast Asia, conforming to international standards.
Trust Anping County Boli Hardware Wiremesh Products Factory – a manufacturer with over 25 years of experience (since 1998) and annual export value of US$5-10 million. Our products are shipped via major ports (Tianjin, Qingdao, Shanghai) and serve diverse markets worldwide. We are committed to providing customized solutions for your specific reactor cooling needs. Contact us today to discuss your project and request a sample or quotation.
Frequently Asked Questions (FAQ)
Q1: What is the typical lead time for this double-layer coiled evaporator?
A: Standard lead time is 20-30 days after order confirmation, depending on customization complexity. We can expedite for urgent orders.
Q2: Can you provide a Mill Test Report for each batch?
A: Yes, a Mill Test Report is included with every shipment, ensuring material traceability and compliance with your quality requirements.
Q3: Is the 0.1μm surface smoothness achievable on all stainless steel grades?
A: Yes, we can achieve 0.1μm Ra on common grades like 304 and 316L. For other alloys, please consult our technical team.
Q4: What are the maximum dimensions available for the coil?
A: We can manufacture coils with outer diameter up to 1000mm and tube length up to 10 meters per layer. Custom sizes are available upon request.
Q5: Do you offer installation support or technical drawings?
A: We provide detailed dimensional drawings and installation guidelines. Remote technical support is available.
Q6: Can this evaporator be used for both steam heating and cooling?
A: Yes, the double-layer coil design is suitable for both heating and cooling applications. However, the primary design is optimized for steam cooling in pharmaceutical reactors.
Q7: How do you ensure the product meets pharmaceutical hygiene standards?
A: Our manufacturing process includes electropolishing, passivation, and quality checks. The 0.1μm smoothness and cleanable design help meet GMP and FDA requirements.
Q8: What is the minimum order quantity (MOQ)?
A: MOQ is 1 piece. We welcome both small and large volume orders.
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