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Help CenterShell-and-tube Water-cooled Condenser With 304 Stainless Steel, 1.5MPa Design Pressure for Industrial Cooling Systems
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer established in 1998 with an annual export value of US$5 Million – US$10 Million. We are proud to introduce our shell-and-tube water-cooled condenser, constructed from high-quality 304 stainless steel and designed to withstand a 1.5MPa design pressure. This condenser is specifically engineered for demanding industrial cooling systems, offering superior heat transfer efficiency and long-term durability. Our decades of experience in metal fabrication and global export to markets across North America, South America, Europe, Asia, Africa, and Oceania ensure that every unit meets rigorous international standards.
The condenser features a robust shell-and-tube configuration that maximizes heat exchange between the refrigerant and cooling water. The use of 304 stainless steel for both shell and tubes provides excellent corrosion resistance, making it ideal for harsh environments such as chemical plants, power generation, refrigeration systems, and HVAC applications. With a design pressure of 1.5MPa, this condenser can handle high-pressure industrial processes reliably.
Key Features & Technical Specifications
- Material: Entire unit constructed from 304 stainless steel (shell, tubes, tube sheets, and baffles) – excellent corrosion resistance and long service life.
- Design Pressure: 1.5 MPa (approximately 217 psi) – suitable for high-pressure industrial cooling loops.
- Working Temperature: Up to 120°C (depending on cooling water temperature and flow rate).
- Tube Configuration: Smooth or enhanced heat transfer tubes (optional) to optimize thermal efficiency.
- Cooling Water Flow: Customizable based on heat load requirements – typical flow range: 10–200 m³/h.
- Connections: Flanged inlets/outlets for easy installation; NPT thread options available upon request.
- Compact Design: Space-saving footprint with high heat transfer area per unit volume.
- Easy Maintenance: Removable tube bundle design allows for cleaning and tube replacement.
| Parameter | Value |
| Shell Material | 304 Stainless Steel |
| Tube Material | 304 Stainless Steel |
| Design Pressure (Shell Side) | 1.5 MPa |
| Design Pressure (Tube Side) | 1.5 MPa |
| Heat Transfer Area | Customizable (e.g., 5m² – 500m²) |
| Tube Diameter | 12.7mm, 15.9mm, 19.05mm (optional) |
| Number of Tube Passes | 2, 4, or 6 (customizable) |
Advantages for Your Business:
• Reliable Performance: Our condensers are pressure-tested before shipment to ensure zero leaks and full compliance with design specifications.
• Corrosion Resistance: 304 stainless steel withstands aggressive cooling water and refrigerants, reducing maintenance costs.
• Energy Efficiency: Optimized tube layout and baffle design minimize pressure drop and maximize heat transfer, lowering operational costs.
• Customization: We offer tailored solutions for heat load, footprint, connection type, and special coatings (e.g., anti-fouling).
• Global Logistics: Shipped from Tianjin, Qingdao, or Shanghai ports with fast delivery to worldwide destinations.
Trust & Experience: Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a reliable partner in metal manufacturing. With annual export value exceeding US$5 million and a presence in over 15 global markets, we have earned the trust of clients in industries like petrochemical, food processing, pharmaceutical, and HVAC. Every condenser is manufactured under strict quality control, and we provide detailed inspection reports upon request. Our team is ready to assist you with technical support and after-sales service.
Contact us today to discuss your industrial cooling requirements. We can provide a customized quotation and drawing based on your specific parameters. Invest in a condenser that combines durability, efficiency, and value – choose Anping County Boli for your next project.
Frequently Asked Questions (FAQ)
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Q: What is the maximum operating temperature for this condenser?
A: The 304 stainless steel condenser can operate at fluid temperatures up to 120°C (depending on thermal stress). For higher temperatures, please consult our engineering team for material alternatives. -
Q: Can the condenser be used with seawater or brackish water?
A: While 304 stainless steel offers good corrosion resistance, for seawater applications we recommend 316L stainless steel or a protective coating. Contact us for a customized solution. -
Q: How is the condenser tested before shipment?
A: Each unit undergoes a hydrostatic pressure test at 1.5 times the design pressure (2.25 MPa) to ensure leak-tightness and structural integrity. We also perform a helium leak test upon request. -
Q: What cooling water flow rate is required?
A: The required flow depends on the heat load and desired temperature difference. Typically, we design for a water velocity of 1–2 m/s in the tubes. We can calculate the exact flow based on your process parameters. -
Q: Do you provide custom tube passes and baffle spacing?
A: Yes, we offer customizable tube passes (2, 4, 6, or more) and baffle spacing to optimize heat transfer and minimize vibration. Please provide your duty specifications. -
Q: What is the lead time for standard orders?
A: For standard sizes (e.g., up to 50m² heat transfer area), lead time is approximately 20–30 working days after confirmation. Custom orders may require 35–45 days. -
Q: Is the condenser suitable for ammonia or other refrigerants?
A: Yes, 304 stainless steel is compatible with many common refrigerants including ammonia, R22, R134a, R410A, etc. However, please confirm compatibility with your specific refrigerant and any chemical additives. -
Q: Do you offer a warranty?
A: We provide a 12-month warranty against manufacturing defects from the date of shipment. Extended warranty options are available upon request.
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