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Help CenterCondenser Coil-in-Tank Heat Exchanger for Plastic Injection Molding Cooling
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Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer with over 26 years of experience in precision engineering and industrial components. Our Condenser Coil-in-Tank Heat Exchanger is specifically designed to meet the demanding cooling requirements of plastic injection molding processes. This innovative solution combines a high-efficiency condenser coil with a robust tank, ensuring optimal heat transfer and reliable temperature control for your molding operations. Built with durability and performance in mind, our heat exchanger helps reduce cycle times, improve product quality, and extend equipment life.
The key advantage of our coil-in-tank design lies in its compact footprint and excellent heat dissipation capability. The coil is submerged directly in the tank fluid, maximizing surface contact for efficient cooling. Whether you are cooling hydraulic oil, mold water, or process fluids, this heat exchanger delivers consistent results. We offer customizable options for materials, capacities, and connections to fit your specific system requirements.
Product Features & Technical Specifications
- High-Efficiency Coil Design: The spiral condenser coil is constructed from premium copper or stainless steel, providing excellent thermal conductivity and corrosion resistance. The coil geometry is optimized for turbulent flow, enhancing heat transfer rates.
- Integrated Tank Construction: The tank is made from heavy-duty steel or stainless steel, with welded seams for leak-proof operation. Internal surfaces are treated for anti-corrosion protection, ensuring long service life even in harsh cooling water environments.
- Flexible Sizing & Customization: Available in a range of standard sizes (50L, 100L, 200L, and custom capacities). We can also design the coil diameter, pitch, and number of turns to match your specific heat load and flow rates.
- Easy Installation & Maintenance: The unit comes with pre-drilled mounting brackets and flanged or threaded connections for quick integration into your existing cooling circuit. The coil can be removed for cleaning without dismantling the entire tank.
- Wide Application Compatibility: Suitable for cooling water, glycol mixtures, oil, and other process fluids. Ideal for use with chillers, cooling towers, and closed-loop systems in plastic injection molding plants.
| Parameter | Standard Value | Note |
|---|---|---|
| Tank Material | Carbon Steel / Stainless Steel 304 | Optional SS316 for corrosive fluids |
| Coil Material | Copper / Stainless Steel 304 | Copper preferred for high thermal conductivity |
| Working Pressure (Tank) | Up to 6 bar (standard) | Higher pressure available upon request |
| Working Pressure (Coil) | Up to 10 bar | Tested for leak-free operation |
| Temperature Range | -20°C to 150°C | Customizable for higher temperature |
| Connection Type | Threaded (BSP/NPT) or Flanged | As per customer request |
Benefits for Your Injection Molding Process
- Reduced Cycle Time: Efficient heat removal allows faster cooling, shortening injection molding cycles and increasing productivity.
- Improved Part Quality: Consistent temperature control minimizes warpage, shrinkage, and surface defects, ensuring high-quality molded parts.
- Energy Savings: The optimized coil design reduces the load on your chiller or cooling tower, lowering energy consumption and operational costs.
- Compact Footprint: The integrated tank-coil design saves valuable floor space compared to separate heat exchangers and tanks.
- Long Service Life: Robust construction and corrosion-resistant materials reduce maintenance frequency and extend equipment lifespan.
At Anping County Boli Hardware Wiremesh Products Factory, we have been serving global clients since 1998. Our annual export value exceeds US$5 million, and we ship to markets across North America, South America, Europe, Asia, Africa, and Oceania. Every heat exchanger undergoes rigorous quality inspection before shipment, ensuring reliable performance and customer satisfaction. We understand the critical role of cooling in injection molding, and our products are designed to deliver consistent results under demanding conditions.
We invite you to experience the difference our Condenser Coil-in-Tank Heat Exchanger can make in your production line. Whether you require a standard unit or a fully customized solution, our engineering team is ready to assist. Contact us today for a quote or technical consultation. Let us help you optimize your cooling system and boost your molding efficiency.
Frequently Asked Questions (FAQ)
-
What fluids can be used in the coil and tank?
The coil can handle water, oil, glycol mixtures, and refrigerants. The tank typically holds cooling water or process fluid. Please specify your fluid type when ordering so we can recommend compatible materials. -
How do I determine the required size for my application?
We need information such as heat load (kW), flow rates, inlet/outlet temperatures, and fluid properties. Our sales team can help you calculate the appropriate tank capacity and coil size. -
Can the heat exchanger be used for both cooling and heating?
Yes, the design works for both cooling and heating applications. However, please indicate your intended use so we can adjust the material and pressure rating accordingly. -
What is the expected lifespan of this heat exchanger?
With proper maintenance (regular cleaning, fluid quality control), the unit can last 10-15 years or more. Corrosion-resistant materials and coatings further extend service life. -
Do you offer custom connections or mounting options?
Absolutely. We can provide threaded (NPT/BSP), flanged, or sanitary connections. Mounting brackets, legs, or support frames are available upon request. -
How is the coil cleaned if fouling occurs?
The coil can be removed from the tank by loosening the top flange. It can then be cleaned mechanically or chemically. We recommend periodic inspection based on water quality. -
What is the lead time for standard and custom orders?
Standard units typically ship within 15-20 working days. Custom orders may require 25-35 working days depending on complexity. We can expedite rush orders upon request. -
Do you provide any warranty?
We offer a standard 12-month warranty against manufacturing defects. Extended warranty options are available for an additional cost.
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