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Help CenterMulti-Turn Wave Spring 0.1mm Wire Diameter 5mm OD 301 Stainless Steel DIN 2093 Standard
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As a trusted manufacturer since 1998, Anping County Boli Hardware Wiremesh Products Factory brings decades of expertise to the production of precision springs. Our Multi-Turn Wave Spring with 0.1mm Wire Diameter and 5mm OD is engineered to meet the stringent DIN 2093 standard, offering reliable performance in compact assemblies. Made from high-quality 301 stainless steel, this spring delivers excellent corrosion resistance and consistent force under demanding conditions.
This wave spring is designed for applications where space is limited but precise axial load control is essential. Its multi-turn construction provides a higher load capacity compared to single-turn wave springs, while maintaining a low profile. The 0.1mm wire diameter ensures flexibility and fine force adjustment, making it ideal for delicate mechanisms.
Key Features and Benefits:
- Precision Manufacturing: Each spring is produced to tight tolerances, ensuring consistent performance across batches.
- DIN 2093 Compliance: Conforms to international standards for wave spring dimensions and material properties, guaranteeing interchangeability and reliability.
- 301 Stainless Steel: Offers excellent corrosion resistance, high tensile strength, and good fatigue life, suitable for harsh environments.
- Compact Design: The multi-turn wave shape reduces the spring's solid height, saving valuable space in assemblies.
- Customizable Parameters: Available in different wire diameters, outer diameters, and number of turns upon request.
Technical Specifications:
| Parameter | Value |
|---|---|
| Wire Diameter (d) | 0.1 mm |
| Outer Diameter (OD) | 5 mm |
| Inner Diameter (ID) | Customizable (typically 4.6 mm based on standard) |
| Number of Turns | Multi-turn (typically 3-5 turns, customizable) |
| Material | 301 Stainless Steel (1.4310) |
| Standard | DIN 2093 |
| Surface Finish | As standard (bright, passivated, or optional coating) |
Why Choose Our Multi-Turn Wave Spring?
This component is designed to provide a predictable and stable spring force over a wide range of deflection. The multi-turn design distributes stress evenly, reducing the risk of fatigue failure. Unlike conventional coil springs, wave springs offer a lower spring rate and a smaller operating height, which is critical in miniaturized devices such as medical implants, micro-switches, and automotive sensors. The 301 stainless steel grade gives it excellent resistance to oxidation and moderate temperatures, making it suitable for both indoor and outdoor applications.
Our manufacturing process employs advanced CNC spring coiling and heat treatment techniques to ensure dimensional accuracy and material consistency. Each spring undergoes rigorous quality control checks, including load testing and dimensional inspection, to meet the DIN 2093 standard. The result is a product that performs reliably in high-vibration environments and over millions of cycles.
Common Applications:
- Automotive transmissions and brake systems
- Medical devices and surgical instruments
- Consumer electronics (smartphones, cameras)
- Industrial valves and actuators
- Aerospace connectors and locking mechanisms
Company Strengths and Trusted Partnership:
Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer of precision springs and wire products for over 25 years. With an annual export value of US$5 million to US$10 million, we supply to clients across North America, South America, Europe, Asia, and beyond. Our products are shipped from major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide. We maintain a strict quality control system and offer flexible customization to meet your exact specifications. Whether you need standard sizes or custom designs, our experienced team is ready to support your project from prototype to mass production. Contact us today to discuss your requirements and receive a competitive quote.
Frequently Asked Questions (FAQ):
Q1: What is the tolerance on the outer diameter of this wave spring?
A: The standard tolerance for the outer diameter (5 mm) according to DIN 2093 is typically ±0.1 mm. Tighter tolerances are available upon request for precision applications.
Q2: Can you customize the number of turns or the free height?
A: Yes, we offer customization options for the number of turns, free height, and overall dimensions. Please provide your specific requirements, and our engineering team will create a tailored solution.
Q3: What is the maximum operating temperature for 301 stainless steel wave springs?
A: 301 stainless steel can generally operate continuously at temperatures up to 250°C (482°F) without significant loss of spring properties. For higher temperatures, alternative materials like Inconel may be considered.
Q4: Are these springs suitable for dynamic applications with high cycle counts?
A: Yes, the multi-turn wave spring design is optimized for dynamic loading. With proper design and material selection, it can endure millions of cycles. We recommend testing under actual operating conditions to confirm fatigue life.
Q5: What is the minimum order quantity (MOQ)?
A: Our MOQ for standard sizes is typically 500 pieces. For custom orders, the MOQ may vary based on complexity and tooling requirements. Please contact our sales team for details.
Q6: Do you provide samples for testing?
A: Yes, we offer samples for evaluation. Sample fees may apply for non-standard sizes, but we will deduct the cost from your first bulk order. Lead time for samples is usually 5-7 working days.
Q7: What packaging options are available?
A: Standard packaging includes anti-static plastic bags or boxes with foam inserts to prevent damage during transit. Bulk packaging or special labeling can be arranged as per your request.
Q8: How do I ensure the spring meets my load requirements?
A: We provide load vs. deflection curves for each batch. You can also specify the desired load at a given height, and we will adjust the spring design accordingly. Our technical support is available to assist you with calculations.
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