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Help CenterForced Circulation Crystallizer With Steam Heating and Vacuum System, 1000L Working Volume, 10kW Power
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As a professional manufacturer established in 1998, Anping County Boli Hardware Wiremesh Products Factory has been dedicated to supplying high-quality industrial equipment for over two decades. Our Forced Circulation Crystallizer with Steam Heating and Vacuum System exemplifies our commitment to precision engineering and reliable performance. With a working volume of 1000L and a power rating of 10kW, this crystallizer is designed to optimize the crystallization process for chemicals, pharmaceuticals, and food products, ensuring consistent particle size and high purity.
The forced circulation design enhances heat and mass transfer, significantly reducing scaling and fouling inside the vessel. Steam heating provides uniform temperature control, while the integrated vacuum system allows operation at lower temperatures, protecting heat-sensitive materials. This combination makes our crystallizer ideal for applications requiring gentle yet efficient crystallization, such as in the production of fine chemicals, APIs, and specialty ingredients.
Key Features and Technical Specifications:
- Forced Circulation Design: External circulation pump ensures high turbulence, preventing crystal agglomeration and improving growth uniformity.
- Steam Heating Jacket: Efficient heat transfer with minimal temperature gradient; suitable for steam pressures up to 0.6 MPa.
- Vacuum System: Achieves vacuum levels down to -0.095 MPa, enabling low-temperature evaporation and crystallization.
- Large Working Volume: 1000L capacity for batch production, customizable to smaller or larger volumes upon request.
- 10kW Power: Drives the circulation pump and auxiliary systems, ensuring stable operation under load.
- Material Options: Standard SS304 or SS316L for corrosion resistance; other alloys available for aggressive media.
- Flexible Control: Manual operation with basic instruments, or optional PLC/SCADA system for automated control and data logging.
- Safety Features: Overpressure protection, vacuum relief valve, and temperature limits to safeguard the process.
Specifications Table:
| Parameter | Value |
| Working Volume | 1000 L |
| Power Rating | 10 kW |
| Heating Source | Steam (0.2–0.6 MPa) |
| Vacuum Level | -0.095 MPa (max) |
| Operating Temperature | Up to 150°C (customizable) |
| Material of Construction | SS304 / SS316L (optional) |
| Circulation Pump | Centrifugal type, 3 kW |
| Control Type | Manual / PLC (optional) |
Benefits to Your Operation:
- Increased yield and purity due to controlled supersaturation and crystal growth.
- Reduced energy consumption compared to atmospheric boiling crystallizers.
- Lower maintenance costs thanks to anti-fouling circulation design.
- Scalable design – adaptable to different batch sizes and process conditions.
- Compliance with international standards for industrial equipment safety.
Our factory has been a trusted supplier since 1998, with annual export values reaching US$5–10 million. We ship through major ports including Tianjin, Qingdao, and Shanghai, and our products have been successfully delivered to markets across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. This global experience ensures that every crystallizer we deliver meets rigorous quality and performance requirements.
We stand behind our equipment with comprehensive after-sales support, including technical documentation, spare parts availability, and remote troubleshooting. Many of our clients have repeatedly ordered from us, citing our consistent product quality, on-time delivery, and responsive communication.
Frequently Asked Questions (FAQ):
Q1: What materials are used for the crystallizer? Can it be customized for corrosive chemicals?
A: The standard material is SS304, but we offer SS316L and other alloys for highly corrosive media. Customization is available upon request to meet your specific chemical compatibility needs.
Q2: What is the maximum vacuum level achievable?
A: The system can achieve a vacuum of -0.095 MPa (95% vacuum). Higher levels are possible with additional vacuum pump upgrades.
Q3: How is the steam heating controlled? Is it automated?
A: The steam flow is regulated by a control valve, either manually or via a PLC system. The PLC option allows precise temperature ramping and data logging.
Q4: What is the typical power consumption of the 10kW unit?
A: The 10kW rating covers the circulation pump, vacuum pump, and control systems. Actual consumption depends on operating conditions; typically around 8–10 kW during normal operation.
Q5: How do I maintain the crystallizer? Are there special cleaning procedures?
A: Routine maintenance includes inspecting the circulation pump, cleaning the heat transfer surfaces, and checking vacuum seals. CIP (clean-in-place) nozzles can be added as an option for easier cleaning.
Q6: What is the lead time for ordering a 1000L crystallizer?
A: Standard lead time is 30–45 days after order confirmation, depending on customization requirements. We can expedite for urgent orders.
Q7: Can the crystallizer be integrated into an existing production line?
A: Yes, our design allows for easy connection to steam, condensate, vacuum, and product feed lines. We provide piping and instrumentation diagrams (P&ID) for integration.
Q8: Do you provide installation support or training?
A: We offer remote installation guidance and on-site commission service (travel expenses extra). Detailed operation manuals are included with every unit.
With our 20+ years of manufacturing expertise, robust global supply chain, and commitment to quality, the Forced Circulation Crystallizer with Steam Heating and Vacuum System is a reliable investment for your production needs. Contact us today for a customized solution that fits your process requirements.
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