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Help Center220V 50Hz Forced Circulation Crystallizer, Automatic Operation, 2000L Capacity
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Anping County Boli Hardware Wiremesh Products Factory, a manufacturer established in 1998 with annual export value exceeding US$5 million, proudly presents our 220V 50Hz Forced Circulation Crystallizer with 2000L capacity and fully automatic operation. This crystallizer is designed to deliver high-efficiency crystallization for various industrial processes, ensuring consistent product quality and reduced energy consumption. With our decades of manufacturing expertise and global market reach, we offer a reliable solution that meets the demanding needs of chemical, pharmaceutical, and food processing industries.
Our forced circulation crystallizer operates under a controlled environment, using a pump to circulate the solution through a heat exchanger, which promotes uniform crystal growth and prevents scaling. The automatic operation system, equipped with a programmable logic controller (PLC), allows precise control over temperature, pressure, and flow rate, minimizing human intervention and maximizing productivity. The 2000L capacity makes it suitable for medium-scale production, and the 220V 50Hz power supply ensures compatibility with standard industrial electrical systems in many regions.
Key Features & Technical Specifications
- Forced Circulation Design: A high-capacity circulation pump ensures consistent flow and uniform concentration, enhancing crystal quality and yield.
- Automatic Operation: PLC-based control with touchscreen interface allows automatic start-up, shut-down, and parameter adjustment, reducing labor costs.
- 2000L Working Volume: Ideal for batch production of 1500-2000L, with an adjustable level sensor for precise filling.
- 220V 50Hz Power Supply: Compatible with standard single-phase or three-phase industrial power (customizable voltage available upon request).
- Stainless Steel Construction: Main body made of SS304 or SS316L (optional) for corrosion resistance and easy cleaning.
- Efficient Heat Exchange: Shell-and-tube or plate heat exchanger (optional) with electric heating or steam heating options.
- Safety Features: Over-temperature protection, pressure relief valve, emergency stop, and alarm system.
- Compact Footprint: Space-saving design with integrated control panel, suitable for tight production areas.
| Parameter | Value |
|---|---|
| Power Supply | 220V, 50Hz (single-phase or three-phase) |
| Max Capacity | 2000L (working volume 1500-1800L) |
| Circulation Flow Rate | 10-30 m³/h (adjustable) |
| Operating Temperature | Up to 120°C (customizable) |
| Material | SS304 / SS316L (optional) |
| Control System | PLC + HMI touchscreen |
| Dimensions (L×W×H) | 2000×1500×2500 mm (approx.) |
| Weight | Approx. 1200 kg |
Advantages for Your Business
- Higher Yield: Forced circulation minimizes crystal agglomeration and improves purity, leading to increased product recovery.
- Energy Savings: Optimized heat exchange reduces energy consumption by up to 20% compared to conventional crystallizers.
- Low Maintenance: Simple design with fewer moving parts, easy to clean and maintain, reducing downtime.
- Scalable: The 2000L size can be adapted for larger or smaller batches by adjusting parameters, offering flexibility.
- Global Compliance: Designed to meet international standards (CE, RoHS available upon request).
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998, exporting to North America, South America, Europe, Africa, the Middle East, and many other regions. With an annual export value of US$5-10 million, we have served clients in diverse industries, including chemical, pharmaceutical, and food processing. Our crystallizers are shipped from major ports like Tianjin, Qingdao, and Shanghai, ensuring timely delivery. We offer OEM/ODM services and customization options to meet your specific requirements. Contact us today to discuss your crystallization needs and receive a competitive quote.
Frequently Asked Questions (FAQ)
- Q: What materials can be processed with this crystallizer? A: It is suitable for aqueous solutions, organic solvents, and salt solutions. Common applications include sodium sulfate, ammonium chloride, and sugar crystallization. Consult our engineers for specific materials.
- Q: Can the voltage be customized for different countries? A: Yes, we offer 380V, 415V, 440V and other voltage options upon request. The 220V 50Hz version is standard for many regions.
- Q: Is the crystallizer easy to install? A: Yes, it comes as a pre-assembled unit with a detailed manual. We also provide remote technical support for installation.
- Q: What is the warranty period? A: Standard warranty is 12 months from the date of shipment. Extended warranty is available at an additional cost.
- Q: Can you provide certificates of compliance? A: Yes, we can issue material certificates and performance test reports. Other certifications like CE are available upon request.
- Q: How do I clean the crystallizer after use? A: The system is designed with CIP (Clean-in-Place) capability. The stainless steel surface allows easy washing with water or mild solvents.
- Q: What is the lead time for delivery? A: Typically 30-45 days after order confirmation, depending on customization requirements.
- Q: Do you offer after-sales service? A: Yes, we provide technical support by email, phone, and video calls. Spare parts are available for prompt replacement.
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