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Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd, a leading manufacturer based in Tianjin, China, proudly presents our IP65 Enclosed Hydrochloric Acid Solution Preparation Unit with Fully Automatic Control. This unit is meticulously engineered to safely and efficiently prepare hydrochloric acid solutions for a wide range of industrial applications. With a robust IP65-rated enclosure, it ensures complete protection against dust and water jets, making it ideal for harsh environments. The fully automatic control system simplifies operation, reduces human error, and guarantees consistent solution quality. Trust ZLN’s expertise in chemical dosing and water treatment to deliver a reliable and cost-effective solution for your facility.
Key Features & Technical Specifications:
IP65 Enclosure: Dust-tight and protected against water jets from any direction, ensuring long service life in outdoor or wet areas.
Fully Automatic PLC Control: Integrated Siemens or Mitsubishi PLC (optional) with touch screen HMI for easy parameter setting, alarm monitoring, and data logging.
High-Quality Materials: Constructed from corrosion-resistant PPH, PVDF, or FRP (customer choice) to withstand hydrochloric acid concentrations up to 37%.
Precision Metering Pump: Diaphragm or peristaltic pump for accurate acid dosing, with flow range from 5L/h to 500L/h.
Integrated Mixing System: Mechanical agitator or static mixer ensures homogeneous solution preparation.
Safety Features: Leak detection sensor, emergency stop, level switch, and overpressure protection.
Modular Design: Skid-mounted for easy installation, maintenance, and future expansion.
Customizable Capacity: Standard tank sizes from 100L to 5000L, with custom sizes available upon request.
| Parameter | Specification |
|---|---|
| Enclosure Protection | IP65 (NEMA 4X equivalent) |
| Mixing Speed | 10 – 120 RPM (adjustable) |
| Control Interface | 7-inch color touch screen |
| Communication Protocol | Modbus RTU/Profibus (optional) |
Benefits to Your Business:
Enhanced Safety: Minimize operator exposure to hazardous chemicals with enclosed design and automatic shut-off.
Consistent Quality: Automated mixing and dosing eliminate manual errors, ensuring uniform solution concentration every time.
Reduced Labor Costs: Fully automatic operation reduces the need for constant supervision.
Long Equipment Life: Corrosion-resistant materials and IP65 protection extend service life, lowering total cost of ownership.
Flexible Integration: Remote monitoring and control via SCADA or DCS systems (optional).
As a trusted manufacturer with years of experience in chemical dosing systems, ZLN serves a global customer base across North America, South America, Europe, Asia, Africa, Oceania, and the Middle East. Our units are shipped from Tianjin Port (China) to clients worldwide. We have delivered hundreds of solution preparation units to industries such as water treatment, mining, oil & gas, and chemical processing. Our commitment to quality is reflected in our rigorous testing procedures and responsive after-sales support. Every unit undergoes a factory acceptance test before shipment. Contact us today for a customized solution that meets your specific requirements. Let ZLN be your partner in efficient and safe chemical handling.
Frequently Asked Questions (FAQ):
What is the maximum concentration of hydrochloric acid this unit can handle?
Our standard unit can handle up to 37% HCl concentration. For higher concentrations, please contact us for custom material options.Can the unit be installed outdoors?
Yes, the IP65 enclosure makes it suitable for outdoor installation, though we recommend protection from extreme weather if possible.Is the PLC control system compatible with existing SCADA?
Yes, we offer Modbus RTU, Profibus, or Ethernet/IP communication protocols as options for seamless integration.What is the typical lead time?
Standard units are shipped within 4–6 weeks after order confirmation. Custom configurations may take longer.Do you provide installation and commissioning support?
Yes, we offer remote guidance and on-site commissioning services (cost varies by location).What warranty do you offer?
We provide a 12-month warranty from the date of shipment, covering manufacturing defects.Can the unit be customized for different acid types?
Absolutely. The unit can be designed for sulfuric acid, phosphoric acid, or other chemicals with appropriate material selection.How do I ensure the correct capacity for my process?
Our engineers can calculate the required flow rate and tank size based on your process parameters. Please provide your daily consumption and desired concentration.
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