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Help CenterSkid Mounted Hydrochloric Acid System for Metal Cleaning – Fully Automatic Control
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Premium Skid Mounted Hydrochloric Acid System for Metal Cleaning – Fully Automatic Control
As a leading manufacturer based in Tianjin, China, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd specializes in designing and producing high-performance chemical dosing and treatment systems. Our Skid Mounted Hydrochloric Acid System is engineered to deliver precise, safe, and efficient acid dosing for metal cleaning, pickling, and surface preparation applications. With a fully automatic PLC control system, this skid-mounted unit simplifies operation, reduces human error, and enhances workplace safety. It is the ideal solution for industries requiring reliable and consistent hydrochloric acid handling in a compact, ready-to-install package.
Key Features and Benefits
Fully Automatic PLC Control – The system is equipped with a programmable logic controller (PLC) that automates acid dosing, monitoring, and safety shutdowns, ensuring consistent performance and minimal operator intervention.
Skid Mounted Design – All components (tank, pump, valves, piping, control panel) are pre-assembled on a sturdy steel skid, reducing installation time and space requirements. The unit can be easily moved and commissioned on-site.
Corrosion-Resistant Construction – Wetted parts are made from high-quality materials such as polypropylene (PP), fiberglass-reinforced plastic (FRP), or UPVC, ensuring long service life even with concentrated hydrochloric acid.
Integrated Safety Features – Includes leak detection, emergency stop, level alarms, and pressure relief valves to protect personnel and equipment.
Customizable Capacity – Available in various tank sizes (e.g., 500L, 1000L, 2000L) to match your production needs. Flow rate and pressure can be adjusted per request.
Energy Efficiency – Optimized pump selection and control logic reduce power consumption and chemical waste.
Technical Specifications (Typical Model – ZLN-ACS1000)
| Parameter | Value |
| Tank Capacity | 1000 Liters (customizable) |
| Operating Pressure | 0.2 – 0.6 MPa |
| Operating Temperature | 0°C – 50°C |
| Power Supply | 380V / 50Hz, 3-phase (customizable) |
| Control System | PLC + HMI touch screen |
Detailed Description
The skid-mounted hydrochloric acid system is a complete solution for metal cleaning operations that require precise acid concentration and flow control. The system integrates a storage tank, chemical-resistant pump, piping, valves, and an advanced PLC controller. The fully automatic control mode allows you to set dosing parameters via the HMI touch screen, and the system will maintain the desired acid feed rate based on real-time feedback from flow meters and level sensors. This eliminates the need for manual handling of hazardous chemicals, reducing the risk of spills and operator exposure.
Advantages for Your Business
Enhanced Safety – Closed-loop system and automatic shut-off features protect workers and the environment.
Consistent Quality – Automated dosing ensures uniform acid concentration, leading to better metal surface finish and fewer rejects.
Reduced Operating Costs – Precise chemical usage minimizes waste and lowers chemical consumption.
Quick Installation – The skid-mounted unit requires only connection to utilities (power, water, drain) – no on-site assembly of individual components.
Low Maintenance – Corrosion-resistant materials and quality components extend service intervals and reduce downtime.
Trust ZLN – Your Reliable Partner
Tianjin ZhuoLiNeng Technology Co., Ltd has been serving the global market with innovative chemical handling systems. Our products are exported to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, and many other regions. We are a factory-direct manufacturer, ensuring competitive pricing, strict quality control, and flexible customization. All our systems undergo rigorous testing before shipment from Tianjin Port. We offer comprehensive after-sales support, including remote technical assistance and spare parts supply. Choose ZLN for a durable, efficient, and fully automated hydrochloric acid system that will boost your metal cleaning productivity.
Frequently Asked Questions
Q: What materials are used for the tank and piping to withstand hydrochloric acid?
A: We use corrosion-resistant materials such as polypropylene (PP), fiberglass-reinforced plastic (FRP), or UPVC, depending on the concentration and temperature. All wetted parts are selected to ensure long-term durability.Q: Can the system be customized for different flow rates and tank sizes?
A: Yes, the system is fully customizable. We offer tank capacities from 500L to 5000L, and pump flow rates can be matched to your specific requirements. Please contact us with your parameters.Q: How does the automatic control work? Is it easy to operate?
A: The PLC controller with an HMI touch screen allows you to set the desired dosing rate, cycle time, and alarm parameters. The system runs automatically once configured. Minimal training is required for operators.Q: What safety features are included?
A: The system includes emergency stop buttons, low-level and high-level alarms, leak detection sensors, pressure relief valves, and automatic shutdown in case of abnormal conditions. Optional gas detection can be added.Q: What is the typical delivery time?
A: For standard models, delivery is within 30–45 days after order confirmation. Customized systems may take longer, depending on complexity. We can expedite upon request.Q: Do you provide installation and commissioning support?
A: Yes, we provide detailed installation manuals, drawings, and remote technical support. On-site commissioning is available at an additional cost for international customers.Q: Can the system handle concentrated hydrochloric acid (e.g., 30% or 36%)?
A: Yes, our standard materials are suitable for concentrated HCl. However, for very high temperatures or aggressive environments, we can upgrade to more resistant materials. Please specify your acid concentration and temperature.Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of shipment against manufacturing defects. Extended warranty options are available upon request.
Contact Us Today
Interested in our skid-mounted hydrochloric acid system? Let us help you optimize your metal cleaning process. We are ready to provide a quotation, technical datasheet, or a customized solution. Reach out to our sales team for more information.
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