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Help CenterSkid-Mounted Evaporation and Crystallization System, 1-10T/H, Fully Automatic, 2-Year Warranty
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer with over 8 years of experience in industrial water treatment solutions. Our Skid-Mounted Evaporation and Crystallization System (1-10 T/H) is designed to deliver reliable, fully automatic operation for high-concentration wastewater treatment. With a robust factory spanning 10,000–30,000 square meters and a dedicated team of 201–300 employees, we ensure every unit meets stringent quality standards. This system offers a compact, pre-assembled design that saves installation time and space, making it ideal for industries requiring efficient zero-liquid discharge (ZLD) processes.
The system integrates advanced evaporation and crystallization technology in a single skid-mounted unit, capable of handling feed rates from 1 to 10 tons per hour. It is equipped with a fully automatic PLC control system, touch-screen interface, and remote monitoring capabilities. The construction materials are corrosion-resistant stainless steel (304/316L optional), ensuring long service life even in harsh environments. Below are the key technical specifications:
| Parameter | Specification |
|---|---|
| Feed Capacity | 1 – 10 T/H (adjustable) |
| Evaporation Temperature | 60 – 90°C (depending on feed) |
| Crystallization Rate | ≥ 90% salt recovery |
| Power Consumption | ≤ 80 kWh/T (optimized) |
| Material of Construction | SS304 / SS316L (optional) |
| Control System | PLC + HMI (Siemens or equivalent) |
| Warranty | 2 Years (standard) |
Key Features & Benefits:
- Fully Automatic Operation: The PLC-based system manages start-up, shutdown, cleaning cycles, and alarm handling with minimal operator intervention. This reduces labor costs and human error.
- Compact Skid-Mounted Design: All components are pre-assembled on a single skid, reducing on-site installation work by up to 60%. The footprint is smaller than traditional evaporator setups.
- High Efficiency Crystallization: Our proprietary forced circulation design ensures uniform crystal growth, achieving salt recovery rates above 90%. The system can handle high TDS (total dissolved solids) wastewater effectively.
- Energy-Saving Technology: Equipped with a mechanical vapor recompression (MVR) module, the system consumes significantly less energy compared to traditional multi-effect evaporators. Typical power consumption is under 80 kWh per ton of distillate.
- Robust Construction: Using corrosion-resistant stainless steel and high-quality seals, the system withstands aggressive chemicals and high temperatures, ensuring a service life of over 15 years with proper maintenance.
- Remote Monitoring & Data Logging: The control system supports remote web access, allowing operators to view real-time parameters, trend data, and alarm history from anywhere.
- Customizable Options: We offer options for different heat sources (electric, steam, or thermal oil), anti-scaling coatings, and CIP (clean-in-place) systems to suit specific application needs.
Application Scenarios: This system is widely used in industries such as chemical processing, pharmaceuticals, food & beverage, mining, and printed circuit board (PCB) manufacturing. It is particularly effective for treating high-salinity wastewater, landfill leachate, and industrial brine.
Trust & Reliability: At Qingdao Conqinphi, we have been delivering high-quality environmental equipment since 2015. Our annual export value exceeds US$10 million, with customers in North America, South America, Europe, Southeast Asia, Africa, and Oceania. We hold multiple certifications including ISO9001, ISO14000, OHSAS18001, and HACCP, reflecting our commitment to quality management and environmental responsibility. Our after-sales team provides comprehensive technical support, including installation guidance, commissioning, and a 2-year warranty. We also offer spare parts availability and remote troubleshooting services.
Choosing our Skid-Mounted Evaporation and Crystallization System means investing in a reliable, long-term solution for your wastewater challenges. Contact us today for a customized quotation or to arrange a factory visit.
Frequently Asked Questions (FAQ)
-
Q: What is the minimum feed flow rate required for this system to operate efficiently?
A: The system is designed for feed rates from 1 T/H upwards. For lower flow rates, we recommend our smaller batch crystallizer models. The PLC can adjust operating parameters for partial load, but efficiency is best at or above 50% of nominal capacity. -
Q: Can the system handle high-viscosity or sticky liquids?
A: Yes, with optional modifications such as increased agitation, scraped-surface heat exchangers, or anti-scaling coatings. Our standard design handles fluids with viscosity up to 1000 cP. Please provide your specific fluid properties for customization. -
Q: What is the typical installation time?
A: Since the system is skid-mounted and pre-piped, installation typically takes 3–5 working days. This includes electrical connections, plumbing connections to existing pipes, and initial commissioning by our engineer (optional). -
Q: How often does the system require maintenance?
A: We recommend a routine inspection every 3 months and a major maintenance check every 12 months. The automatic cleaning cycle (CIP) can be programmed to run daily or after each batch. The 2-year warranty covers parts and labor for defects. -
Q: Can the system produce both distilled water and dry salt crystals?
A: Yes, the evaporation section produces high-purity distillate (typical TDS -
Q: What power supply is required?
A: Standard configuration is 380V/50Hz, three-phase. We can customize for 415V/50Hz, 460V/60Hz, or other voltages. Please specify your local power requirements when ordering. -
Q: Do you provide on-site training for operators?
A: Yes, we offer on-site training for up to 5 operators as part of the commissioning service. We also provide detailed operation manuals and video tutorials. Remote support is available via phone or video call. -
Q: What is the lead time for delivery?
A: Standard lead time is 45–60 days after confirmation of order and payment. Rush orders may be possible with an additional fee. We ship from Qingdao Port, China, and can arrange freight to your destination.
For any further questions, please contact our sales team. We are committed to providing the best solution for your water treatment needs.
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